Specifications

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VTG-IOM-2012-1001 TABLE OF CONTENTS
0-1
Introduction 1-1
Overview .............................................................................................................. 1-2
Warnings & Cautions ............................................................................................ 1-2
Disclaimers and Local Codes ................................................................................ 1-2
Installation 2-1
Product Overview ................................................................................................. 2-2
Placement & Rigging ........................................................................................... 2-3
Clearances and Serviceability .............................................................................. 2-4
Install Boiler Trim ................................................................................................. 2-4
Install Water Piping .............................................................................................. 2-6
Meet Water Chemistry Requirements .................................................................. 2-7
PREVENT OXYGEN CONTAMINATION ..........................................................................................29
ELIMINATE SYSTEM AIR ............................................................................................................210
Fill the Boiler With Water ................................................................................... 2-10
Install Gas Piping ................................................................................................2-10
COMPONENTS REQUIRING VENTILATION TO THE OUTDOORS .................................................211
Install Condensate Drain .................................................................................... 2-11
Install pH Neutralization Kit ............................................................................... 2-13
Install Oil Piping ................................................................................................. 2-14
OIL PIPING FOR DUAL FUEL BOILERS WITH THE RIELLO BURNER .......................................214
Hydraulic Connections ....................................................................................... 2-15
Oil Pump Priming .............................................................................................. 2-15
Oil Filtration ........................................................................................................2-15
Venting ............................................................................................................... 2-15
COMBUSTION AIR SUPPLY FROM THE BOILER ROOM ..............................................................219
AIR PIPED FROM OUTSIDE BOILER ROOM ................................................................................219
Exhaust Venting .................................................................................................2-20
COMMON VENTING LAYOUTS FOR VANTAGE ............................................................................221
VENTING TERMINATIONS ..........................................................................................................222
WALL THIMBLE INSTALLATION .................................................................................................222
HORIZONTAL VENT TERMINATION ............................................................................................225
Removing an Existing Boiler ............................................................................. 2-26
Electrical Connections .......................................................................................2-27
Assembly of Fulton Multi-Skid Systems.............................................................2-28
Operation 3-1
Perform Pre-Start-Up Inspection ......................................................................... 3-2
Fill and Purge the System..................................................................................... 3-2
Commission The Boiler ......................................................................................... 3-3
SYSTEM DESIGN AND BOILER OPERATION .................................................................................33
Siemens LMV36 and LMV37 Control .................................................................... 3-4
OPERATING POINTS ON THE SIEMENS LMV CONTROL ...............................................................34
NORMAL OPERATION ..................................................................................................................34
INITIAL PROGRAMMING .............................................................................................................34
COMMISSIONING THE UNIT .........................................................................................................35
Siemens LMV51 Control ....................................................................................... 3-6
OPERATING POINTS ON THE SIEMENS LMV CONTROL ...............................................................36
NORMAL OPERATION ..................................................................................................................36
PREIGNITION .............................................................................................................................36
SETTING PILOT FOR BOILERS EQUIPPED WITH A PILOT ..........................................................37
SETTING MAIN BURNER IGNITION ..............................................................................................38
RESETTING THE ALARM ...............................................................................................................38
SETTING MODULATION ...............................................................................................................39
SETTING LOW FIRE .......................................................................................................................39
SETTING THE COMPLETE TURNDOWN RANGE .........................................................................310
Operating Temperatures and Fuel Selection ...................................................... 3-11
Temperature Controller Instructions .................................................................. 3-11
SC500 TEMPERATURE CONTROLLER BASIC PROGRAMMING ................................................311
YOKOGAWA UT 32A BASIC PROGRAMMING: ...........................................................................312
SIEMENS RWF40 BASIC PROGRAMMING .................................................................................313
Access to Variable Speed Drive Blower Motor .................................................. 3-15
TEST OF IGNITION SAFETY SYSTEM ..........................................................................................315
Perform Test of Low Water Cut O ..................................................................... 3-15
Perform Test of Limit Controls ........................................................................... 3-16
Perform Test of Low Gas Pressure Switch .......................................................... 3-16
Perform Test of High Gas Pressure Switch .......................................................... 3-16
General Operation of the Boiler ......................................................................... 3-16
Maintenance 4-1
General ................................................................................................................. 4-2
Daily Maintenance and Inspection Schedule ...................................................... 4-2
Weekly Maintenance and Inspection Schedule .................................................. 4-2
Monthly Maintenance and Inspection Schedule ................................................. 4-2
Procedure for Cleaning the Air Inlet Filter (Low Emissions Burners) ................... 4-3
Annual Maintenance and Inspection Schedule ................................................... 4-3
Veri cation of Torque Settings on Fireside Access Doors ..................................... 4-4
Inspecting/Cleaning the Flue Passages ............................................................... 4-5
BOILERS FIRING ON #2 OIL, B100 BIODIESEL, DIGESTER GASES OR ANY OTHER SUBSTANCE
BESIDES NATURAL GAS OR PROPANE .........................................................................................45
PROCEDURE FOR ACCESSING THE DUPLEX STAINLESS STEEL FLUE PASSAGES ........................45
Replacing a Servomotor and Related Components ............................................. 4-6
After All Repairs and Maintenance ...................................................................... 4-7
Troubleshooting ................................................................................................... 4-7
After All Repairs and Maintenance ...................................................................... 4-7
Troubleshooting ................................................................................................... 4-7
Warranty & Parts 5-1
Standard Warranty for Fulton Vantage Hydronic Boilers .....................................5-3
Parts ..................................................................................................................... 5-5
STANDARD  MAXON BURNER ....................................................................................................56