FY-Series Digital PID Controller Operation Manual 800 800 700 OUT1 OUT2 AL2 400 400 OT2 AT AL1 MAN PRO 900 OUT1 OUT2 % OUT1 0 20 40 60 80 AT AL1 AL2 AL3 MAN PRO OUT1 0 100 20 40 60 80 AT OUT1 OUT2 AL1 AL2 PRO RESET GOLINK FY400 700 OT1 AL3 900 48x48 (DIN 1/16) AT AL1 AL2 AL3 MAN PRO AUTO RESET AUTO % OUT1 0 RESET 20 40 60 80 100 AUTO RESET GOLINK GOLINK FY700 72X72 (DIN 3/16) FY800 48X96 (DIN 1/8) % 100 % 600 600 100 OUT1 OUT2 AL1 80 AL2
CONTENT 1 2 3 Notice before start- up ……………………………………………………… Page 3 Specifications ………………………………………………………………… Page 4 Terminal arrangement 3.1 FY400 Terminals ……………………………………………………… Page 6 3.2 FY600 Terminals ……………………………………………………… Page 7 3.3 FY700 Terminals ……………………………………………………… Page 8 3.4 FY800 Terminals ……………………………………………………… Page 9 3.5 FY900 Terminals ……………………………………………………… Page 10 4 External dimension and panel cutout …………………………………… Page 11 5 Parts description…………… ……………………………………………… Page 12 6 Operations 6.
11 12 13 14 Heater Break Alarm(HBA) ……………………………………………… Error codes ………………………………………………………………… Modify input type: TC, RTD ……………………………………………… Modify input type: Linear Input (mA ,V) 14.1 Hardware ……………………………………………………………… 14.2 Calibration ……………………………………………………………… 15 Modify output type: Relay, SSR, 4~20mA ………………………………… 16 Modify output mode: OUT1/ALARM, OUT1/OUT2 ……………………… 17 Applications 17.1 RAMP & SOAK ………………………..……………………………… 17.2 TTL Communication：SV output and RATE function……………… 17.
1. Notice before start-up FY series controller has got the CE approvals as below: LDV： D/N EN61010-1 EMC： EN 55 022 1994 /A1：1995/ A2：1997 EN 61 000-3-2： 1995 / -3-3： 1995 EN 61 000-4-2： 1995 / -4-3： 1996 / -4-5： 1995 / -4-6 1996 / -4-8： 1993 / -4-11：1996/ EN 50 204： 1995 Please confirm the specification of controller is to totally with your requirement before using it, also read this manual in detail. Danger 1.
1. Specifications z Standard spec. Model FY400 FY600 48X96mm FY900 48X48mm Supply voltage AC 85~265V，DC 15~50V (Option) Frequency 50 / 60 HZ Power consumption approx 3VA approx 4VA approx 3VA approx 4VA approx 4VA Input 72X72mm FY800 Dimension Output 1 96X48mm FY700 Accuracy 0.
z Optional Spec. Model FY400 FY600 FY700 FY800 FY900 Output 2 For heating and cooling control use.
3. Terminal arrangement 3.1 FY400 Terminals ( 48mm x 48mm , DIN 1/16 ) A.Power Supply AC 85~265V DC 15 ~50V(Option) H.CT Input 11 CT 12 B.Control Output C.Input mA,V OUT1 TC,mV RTD OUT2 Relay SSR mA,V Relay SSR mA,V 2 3 D.Alarm (Option) OUT1 (1ΦZero Cross Control) OUT1 (Proportional Motor Valve Control) (Use OUT1 & OUT2) (Proportional Motor Valve Control) AL 1 AL 2 2 13 11 3 14 12 AL 1 G1 E.Transmission F.
3.2 FY600 Terminals ( 96mm x 48mm , DIN 1/8 ) A.Power Supply AC 85~265V DC 15 ~50V(Option) 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 20 B.Control Output OUT1 H.CT Input 14 CT 15 C.Input mA,V OUT2 Relay SSR mA,V RTD Relay SSR mA,V 6 7 17 17 18 18 18 19 19 19 20 20 20 D.Alarm AL 1 (Option) OUT1 (Proportional Motor Valve Control) AL 2 OUT1 AL 3 7 CLOSE 8 G2 8 OPEN 9 K1 13 G.Communication RS232 14 SD 15 Dx+ SG 16 10 G1 F.
3.3 FY700 Terminals ( 72mm x 72mm) A.Power Supply AC 85~265V DC 15 ~50V(Option) 1 15 8 2 16 9 3 17 10 4 18 11 5 19 12 6 20 13 7 21 14 B.Control Output OUT1 H.CT Input 15 CT 16 C.Input mA,V OUT2 Relay SSR mA,V Relay SSR mA,V 5 3 6 4 TC,mV RTD 11 11 11 12 12 12 13 13 13 14 14 14 7 D.Alarm AL 1 (Option) OUT1 (Proportional Motor Valve Control) 3 E.
3.4 FY800 Terminals ( 48mm x 96mm , DIN 1/8 ) A.Power Supply AC 85~265V DC 15 ~50V(Option) 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 20 B.Control Output OUT1 H.CT Input 14 CT 15 C.Input mA,V OUT2 Relay SSR mA,V RTD Relay SSR mA,V 6 7 17 17 18 18 18 19 19 19 20 20 20 D.Alarm AL 1 (Option) OUT1 (Proportional Motor Valve Control) AL 2 OUT1 AL 3 7 CLOSE 8 G2 8 OPEN 9 K1 13 G.Communication RS232 14 SD 15 Dx+ SG 16 10 G1 F.
3.5 FY900 Terminals ( 96mm x 96mm , DIN 1/4 ) A.Power Supply AC 85~265V DC 15 ~50V(Option) H.CT Input 14 CT 15 1 21 31 11 2 22 32 12 3 23 33 13 4 24 34 14 5 25 35 15 6 26 36 16 7 27 37 17 8 28 38 18 9 29 39 19 10 30 40 20 TRS B.Control Output OUT1 Relay SSR mA,V OUT2 Relay SSR mA,V E.Transmission 39 40 F.Remote Remote SV 14 15 C.
4. External dimension and panel cutout〈 〈Unit： ：mm〉 〉 44.5+0.5 50 FY400 OT2 AT AL1 AL2 44.5+0.5 70 OT1 400 400 50 PRO RESET GOLINK 65 90.5+0.5 96 FY600 % 100 OUT1 OUT2 600 600 60 40 AL3 MAN 20 AT PRO OUT1 50 RESET 44.5+0.5 70 80 AL2 AL1 AUTO 0 GOLINK 111 68.5+0.5 74 FY700 700 700 OUT1 OUT2 AT AL1 AL2 AL3 68.5+0.5 94 74 MAN PRO % OUT1 0 20 RESET 40 60 80 100 AUTO GOLINK 89 44.5+0.5 50 800 800 FY800 OUT1 OUT2 AL2 AT AL3 MAN 116 90.5+0.
5.
6. Operations 6.1 Power On Controller will display as below OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 % OUT1 0 20 RESET 40 60 80 AL1 AL2 AL3 OUT1 OUT2 MAN PRO 20 RESET 40 60 80 6.2 AL1 AL2 AL3 MAN PRO 20 RESET AUTO OUT1 OUT2 % 0 100 40 60 80 Display input type (K2) AT AL1 AL2 AL3 MAN PRO % OUT1 100 0 AUTO 20 RESET GOLINK GOLINK displays will be lighted AT OUT1 % 0 AUTO GOLINK AT OUT1 100 40 60 80 100 AUTO GOLINK Display range (0.0~400.
6.4 Autotuning (AT) Use AT function to automatically calculate and set the optimize PID value for your system. OUT1 OUT2 AT AL1 AL2 AL3 OUT1 OUT2 MAN PRO 0 20 RESET 40 60 80 AT AL1 AL2 AL3 MAN PRO 0 100 RESET AUTO OUT1 OUT2 % OUT1 % OUT1 20 40 60 80 RESET Press key to display parameter AT.
6.5 Programmable RAMP / SOAK (Only available for PFY model) *For detail of the programmable instruction, please refer with page 25.
7. Operation levels 7.1 Levels diagram Level 1 (User Level) Press RESET Press Key 5 seconds RESET Press Key 5 seconds RESET LCK = 0000 Key+ 5 seconds Level 3 (Input Level) Level 2 (PID Level) LCK = 1111 Press RESET Key + Press RESET Key+ 5 seconds 5 seconds * The controller returns to Level 1 if there is no key operation within 60 seconds. Level 4 (SET Level) * In any Level, press key twice will return to Level 1. AUTO Press 7.
8. Parameters 8.
8.2 LEVEL 2 (PID Level) To enter level 2, press SET key 5 seconds in level 1 8.2.1 Level 2 parameters display / hiding condition RESET RESET 1. Press key 5 seconds to enter level 2. 2. Set LCK to “1111＂. 3. Press RESET key and key 5 seconds, to enter level 4 (Set level). 4. Set OUTY to “0＂ (Single output-P1) . 1. Press key 5 seconds to enter level 2. 2. Set LCK to “1111＂. 3. Press RESET key and key 5 seconds, to enter level 4 (Set level). 4. Set OUTY to “1＂ (Dual output - P1/P2) .
8.2.2 Description of parameters Proportional band 1 (For output 1) Range：0.0~200.0% ON/OFF control if set to 0 (0.
8.3 LEVEL 3 (Input Level) To enter level 3 , set LCK to ”0000”and then press RESET key + Shift keys for 5 seconds. Input type selection RESET RESET Analog input low limit calibration (Used for mA and V input) Range：-1999 ~ 9999 Analog input high limit calibration (Used for mA and V input) Range：0 ~ 9999 Decimal point position (Available for mA and V input) 0000，000.0，00.00，0.
Output 2 low limit calibration (Used for mA and V output) The same with CLO1 Output 2 high limit calibration (Used for mA and V output) The same with CHO1 Retransmission low limit calibration The same with CLO1 Retransmission high limit calibration The same with CHO1 Full run time of proportional motor ( Used for proportional motor valve control output) Range：5~200 seconds RESET RESET RESET RESET RESET Used for programmable controller 0=Not wait to wait continued operation Others=Wait value
8.4 Level 4 (SET level) To enter level 4, set LCK to ”1111”and then press key + Shift RESET key 5 seconds. Press Press RESET Key RESET RESET Display/hiding parameters 8.4.1 RESET RESET RESET RESET Remote SVOutput mode selection Setting Special functions How to hide parameters (Use SET1~SET7) ： H i de t hi s pa r a m e t er 0： ： D isplay this param eter 1： PV SV SET 1_ 1 SET 1_ 2 SET 1_ 3 SET 1_ 4 *For the description of Level 1 parameters, please refer with page 17.
8.4.
Please don't operate SET 8_4，otherwise the controller's process will be in confusion. If SET8.4 is set to “1”, the controller will enter into “Single Display” mode, the PV LED will not display any values. The SV LED will display both the parameter value and the setting value alternately as shown in the diagram below. PV EMPTY Displayed alternately SV To rectify the problem please press the SHIFT KEY “0000”. and change the setting value to 8.4.
8.5 8.5.1 Program Level (Only displayed in programmable controller) Description of parameters LEVEL 1 RESET RESET RESET Program Pattern Range：0~2 Setting value of Seg.5 RESET Program Segment display ( Pattern _ Segment ) Set time for Seg.5 RESET Program countdown display Range：0~99 hour 59 min RESET Output Limit of Seg.5 RESET Setting value of Seg.1 Range：LSPL~USPL Setting value of Seg.6 RESET RESET Set time for Seg.1 Range：0~99 hour 59 min Set time for Seg.
8.5.2 Description of operation 1. There are 2 patterns can be used，each pattern contains 8 segments. 2. Terminologies Pattern ：A program consists of some steps. Ramp status：The status with changing SV. Soak status ：The status with fixed SV. 3. Operating I. "KEY" function (no changing parameter) (RUN) ：Start program procedure，PRO LED in panel start flicking. (HOLD) ：Suspend program procedure，PRO LED in panel will stop flicker but still light on. + (JUMP) ：Jump to previous segment.
9. Input type table (INP1 selection) TYPE CODE RANGE 0.0 ~ 200.0℃ / 0.0 ~392.0℉ 0.0 ~ 400.0℃ / 0.0 ~752.0℉ K 0 ~ 600℃ / 0 ~1112℉ 0 ~ 800℃ / 0 ~1472℉ 0 ~ 1000℃ / 0 ~1832℉ 0 ~ 1200℃ / 0 ~2192℉ 0.0 ~ 200.0℃ / 0.0 ~392.0℉ 0.0 ~ 400.0℃ / 0.0 ~752.
TYPE CODE JIS PT100 RANGE -199.9 ~ 600.0℃ / -199.9 ~999.9℉ -199.9 ~ 400.0℃ / -199.9 ~752.0℉ -199.9 ~ 200.0℃ / -199.9 ~392.0℉ 0 ~ 200℃ / 0 ~392℉ 0 ~ 400℃ / 0 ~752℉ 0 ~ 600℃ / 0 ~1112℉ DIN PT100 -199.9 ~ 600.0℃ / -199.9 ~999.9℉ -199.9 ~ 400.0℃ / -199.9 ~752.0℉ -199.9 ~ 200.0℃ / -199.9 ~392.0℉ 0 ~ 200℃ / 0 ~392℉ 0 ~ 400℃ / 0 ~752℉ 0 ~ 600℃ / 0 ~1112℉ JIS PT50 -199.9 ~ 600.0℃ / -199.9 ~999.9℉ -199.9 ~ 400.0℃ / -199.9 ~752.0℉ -199.9 ~ 200.0℃ / -199.9 ~392.
10. Alarm 10.1 Alarm time (ALT1/ALT2/ALT3) 10.2 SETA ALT1=0 Flicker alarm ALT1=99.59 Continued alarm ALT1=00.01 ~ 99.58 Alarm on delay time *SETA is in Level 3 (Input level) } If SETA_1=1，AL1 relay will be action reversely If SETA_2=1，AL2 relay will be action reversely If SETA_3=1，AL3 relay will be action reversely If SETA_4=0 ，program run alarm If SETA_4=1，program end alarm 10.
11. Heater Break Alarm (HBA) 11.1 HBA Wiring Example 25.0 AL1 (CT Input) 10.0 (HBA Relay) OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO % OUT1 0 RESET 20 40 60 80 AUTO 100 (Sensor Input) GOLINK OUT1 - + SSR Sensor AC POWER Heater CT 11.2 HBA Function Description HBA function detects the AC current flowing through the heater by a Current Transformer (CT), and compares the CT input value and HBA set value.
11.3 HBA setting procedure 25.0 2.7 OUT1 OUT2 AT AL1 AL2 AL3 Press OUT1 OUT2 % 0 20 40 60 100.0 Key MAN PRO OUT1 RESET 80 AT 0UTL RESET AT AL1 AL2 AL3 100 0 20 RESET AUTO 40 60 80 no Key % OUT1 GOLINK Press MAN PRO RESET OUT1 OUT2 AT AL1 AL2 AL3 100 0 RESET AUTO Key % OUT1 GOLINK RESET Press MAN PRO 20 40 60 80 100 AUTO GOLINK (HBA Setting Mode) Heater Current HBA Set Value RESET Press Key c 0.
12. Error codes DISPLAY DESCRIPTION Open circuit of main control sensor.(INP1) ＊ A/D convert failed. ＊ Cold junction compensation failed. Open circuit of sub control sensor.(Remote SV) PV exceeds USPL. PV under LSPL. Input signal of sub control exceeds the upper limit. (Remote SV) Input signal of sub control under the lower limit. (Remote SV) ＊ RAM failed. Interface failed. Auto tuning failed. NOTE：If the “＊” marked error comes up，the controller needs to be repaired.
13. Modify input type (“TC” “RTD”) If the controller needs to modify input type from TC or mV to RTD ，please make PAD short on the back side of PC board as following diagram and change input selection(INP1). On the contrary，modify from RTD to TC or mV，make PAD open.
14. Modify input type : Linear Input (mA ,V) 14.1 Hardware： INPUT ( + ) 96×96，48×96，96×48 72×72 48×48 PIN 17 PIN 11 PIN 7 PIN 20 PIN 14 PIN 10 INPUT ( - ) 0~20mA (INP1=AN4)：(R3 use 100Ω，R5 use 2.4Ω， S3＆S5 SHORT) 4~20mA (INP1=AN5)：(R3 use 100Ω，R5 use 2.
14.2 Calibration： SET 2.2 = 1 To display ANL1 & ANH1 ANL1=0 ANH1=5000 LSPL=0 USPL=5000 at INPUT Level Return User Level to view the changing of PV Inputs 4mA Adjusts "ANL1" until PV Display = 0 Inputs 20mA Adjusts "ANH1" until PV Display = 5000 Inputs 4mA to CHECK LOW Inputs 20mA to CHECK HIGH NO OK ? YES Set the range you want： LOW =LSPL， HIGH =USPL Ex：Low = -20.0，High = 50.0 SET LSPL = -20.0，USPL = 50.0，DP：000.
15. Modify input type : Linear Input (mA ,V) It just needs to change a module at the same position， and modify parameter CYT1 in LEVEL 2 . ÎRelay: CYT1=10, Voltage pulse: CYT1=1, 4~20mA:CYT1=0 16.
17. Applications 17.1 RAMP & SOAK z RAMP： I. II. III. IV. SET2.1=1ÎTo display AL3 SET4.1=1ÎTo display ALD3 ALD3=9ÎOpen RAMP option Then, AL3 will not display. It was replaced by RAMP. RAMP 0 0.0 0 Range：00.00 ~ 99.99(℃/ min) (If RAMP is not used，please set ALD3 to 0) z SOAK： I. II. ALD1 / ALD2=19 Î To use Sock Timer. AL1 / AL2 will display as below: AL1 00.00 Range：00.00 ~ 99.59(Hour.Minute) z Example： SV=100℃，RAMP=10.00 (℃/min)，AL1=00.
17.2 TTL Communication：SV output and RATE function z Open RATE function (use for slave controller) Display AL3 ：SET2.1=1 Display ALD3：SET4.1=1 Display RATE(AL3 will be replaced) ：SET0.2=1 Set ALD3 to 0. (In Level 3) Slave SV = (RATE÷9999)×master SV z Example： FY900 Slave 1 PFY900 Master FY900 Slave 2 IDNO=1 (SET5.4=1) BAUD=2400 (SET5.4=1) open RATE function SV OUT (SET0.1=1) IDNO=0 (SET5.4=1) BAUD=2400(SET5.4=1) SG RD SG RD SG SD Connection Diagram IDNO=1 (SET5.4=1) BAUD=2400 (SET5.
17.
17.4 z z z 1ψ Phase angle control (By TRIAC) Available Models：FY900 / PFY900，FY700 / PFY700 OUT1: 1ψSCR Parameter setting： OUTY=4 CLO1=0，CHO1=4500 if use for resistance load CLO1=0，CHO1=4000 if use for inductor load S R FAST FUSE CONTROLLER G1 T2 TRIAC Module K1 G1 G2 T1 K2 V LOAD ** Controller source phase must be same as load source phase U V 1/2W 100Ω 0.
17.
17.6 z 1ψZero crossing control (By SCR module) Available Models： FY900 / PFY900，FY700 / PFY700 FY400 / PFY400 z z OUT1: 1ψSSR Parameter setting： OUTY=0 CYT1=1 S R FAST FUSE CONTROLLER G1 G1 SCR Module G2 G2 V TIME CHART: ON OFF CYCLE TIME = 200 mSEC.
17.
17.8 z z z 3ψZero crossing control (By SCR module) Available Models：FY900 / PFY900 OUT1: 3ψSSR Data Change： OUTY=0 CYT1=1 R S T CONTROLLER RG 1 FAST FUSE SCR Module RG 1 RG 2 TG 1 TG 1 RG 2 TG 2 TG 2 U V W Short TIME CHART: OFF ON CYCLE TIME = 200 mSEC.
17.
17.10 3 wires proportional motor valve control z z Available Models： Data Change： 1. 2. FY900 / PFY900，FY700 / PFY700 FY800 / PFY800，FY600 / PFY600 FY400 / PFY400 OUTY=3 CYT1=1 ~ 100sec. (Manufacturing default setting “5” seconds.) RUCY=5 ~ 200 seconds.
17.11 Wiring diagram of PC communication RS232 Connection Diagram COM PORT : 9PIN ( DTE ) Pin 3 (T) Controller RD Pin 2 (R) SD Pin 5 (G) SG PC COM PORT : 25PIN ( DTE ) Pin 2 (T) Controller RD Pin 3 (R) SD Pin 7 (G) SG PC NOTE: 1.The length of cable be connected between controller and PC can't exceed 15 meter. 2.One Com Port can only be connected to one controller. If more than one controller is connected to one Com Port，communication will be failed. 3.
