Vehicle Installation Guide Mobile Workstation MW 800 Series ab Models: F5206, F5207 & F5217 6802967C20-E @6802967C20@
COMPUTER SOFTWARE COPYRIGHTS The Motorola products described in this instruction manual may include copyrighted Motorola computer programs stored in semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola certain exclusive rights for copyrighted computer programs, including the exclusive right to copy or reproduce in any form the copyrighted computer program.
V. GOVERNING LAW In the case of a Product sold in the United States and Canada, this Warranty is governed by the laws of the State of Illinois and the Province of Ontario, respectively. VI.
Contents References............................................................................................. 1 MW 800 Publications ............................................................................................ 1 Internet Web Sites.................................................................................................. 1 Using this Manual ................................................................................ 3 Who Should Use this Manual ..................................
2 MW 800 Vehicle Installation Guide Interconnection of the MW 800 CPU Box .......................................................... 17 ................................................................................................................................ W-WAN Antenna Connection ............................................................................... W-LAN Radio (802.11b) Connection .................................................................... GPS Connection .......................
References You may need to refer to the documents listed below for further information. These documents can be obtained from the following source: Motorola Americas Parts Division Motorola Literature Distribution Center Motorola Centralized Customer Service 1313 E. Algonquin Road Schaumburg, IL 60196 2290 Hammond Drive Schaumburg, IL 60172 1-800-422-4210 FAX 1-847-538-8198 1-847-576-2828 FAX 1-800-576-5891 Please note that this manual provides general references to SDI (Scientific Dimensions, Inc.
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Using this Manual Who Should Use this Manual This manual is intended for trained service technicians, radio engineers, and technical operation support staff who install the Mobile Workstation 800 (MW 800) (Models F5206, F5207 and F5217) in a vehicle. What is in this Manual “Introduction”, lists the features of the MW 800 vehicle mount. “Installation”, describes the tools and equipment, planning requirements, and product inspections necessary for a smooth installation of the MW 800.
4 MW 800 Vehicle Installation Guide FCC Grant Of Equipment Authorization Table 1 FCC Grant of Equipment Authorization Radio Network FCC ID Freq Band (MHz) Power DataTAC Private DataTAC PQS-BM28001 806-825 1.8W g18 GPRS IHDT6AC1 900/1900 or 925/1800 2W/1W iO1000 iDEN AZ489FT5796 806-821 0.6W Wireless LAN WLAN 2.
Introduction This section lists the features of the Mobile Workstation 800 (MW 800) vehicle mount. Note This section refers to a specific models of Motorola or SDI manufactured mounts. Please note that the MW 800 may also be installed with any other models of Motorola or SDI manufactured mounts.
6 MW 800 Vehicle Installation Guide The pedestal assembly is mounted on a base plate, terminating in a double clevis that accepts the display assembly. The base plate is connected to the vehicle hump (or tunnel plate) by eight bolts. The pedestal assembly has horizontal extension pedestal attached at the middle of the vertical assembly to accommodate the simple attachment of the keyboard assembly and CPU box mount. The keyboard assembly allows for the quick insertion and removal of the MW 800 keyboard.
Installation This section describes the tools and equipment, planning requirements, and product inspections necessary for a smooth installation of the Mobile Workstation 800 (MW 800). Proper planning will help to ensure that the installation is completed without difficulty and that no damage occurs to the units or the vehicle. ! Caution ! The MW 800 is a reliable product when installed correctly. However, performance can be seriously impaired if it is not installed correctly.
8 MW 800 Vehicle Installation Guide • Usability by driver/operator • Vehicle vendor instructions • Local vehicle authority regulations/design rules When installing the MW 800, make sure that the CPU box mount or any support is tightly anchored to the vehicle structure. Wobbly mount can damage the hard drive.
Installation 9 Air Bag Considerations Provided for your reference are several air bag deployment zone templates from automobiles used in public safety roles (Figure 3, Figure 4 and Figure 5). It is very important to obtain the official documents of the automobile to ensure the safe installation. Copyright © 2002 Ford Motor Company Figure 3 Air Bag Deployment Zones - Crown Victoria .
10 MW 800 Vehicle Installation Guide .
Installation 11 Environmental Considerations Consider the environmental parameters listed in the General Specifications section before installing the MW 800. . ! For operation in hot climates, the vehicle must be adequately ventilated (for temperatures see General Specifications section). Caution Electrical Guidelines Be sure that the vehicle’s electrical system is in good condition.
12 MW 800 Vehicle Installation Guide Installation Procedure Mounting the MW 800 Perform the following steps to install the MW 800: Step 1. Determine the proper mounting location. Step 2. Remove the hardware bag from the shipping container. Step 3. Ensure that the pedestal is securely bolted together. Step 4. The mount assembly can be mounted directly on the vehicle transmission hump secured rigidly to the vehicle transmission hump.
Installation 13 Step 5. Place the mount assembly with the CPU Box mount (if desired) in the vehicle and use it for marking the location of the base plate or the hump plate on the vehicle transmission hump. If no hump exists, place the pedestal or SDI tunnel plate between the driver and the passenger seats for marking the location. Step 6. At the proper location, drill four 1/4” holes into the transmission hump or the hump plate in order to achieve optimal functionality and use of the MW 800. .
14 MW 800 Vehicle Installation Guide MW 800 Display The MW 800 display is attached to the display mount by Phillips screws (M4), supplied in the display shipping carton. The Display Signal Cable is routed from the CPU box, through the mount, and connected to the lower back side of the display. Use caution when assembling the cable to the display, to prevent damage to the display or the cable. Form a service loop for the Power and Display Signal Cables to reduce cable tension.
Installation 15 MW 800 CPU Box The MW 800 CPU box should be mounted so that the cables from the keyboard(s), display(s), power system and peripherals can be attached. The limiting factor is the 17 feet length of the display signal cable. When attached to the display, this cable is routed down through the pedestal to the CPU box. Use plastic cable ties to secure the cables to the cable tie bracket.
16 MW 800 Vehicle Installation Guide The CPU box can be mounted anywhere in the passenger compartment of the vehicle that provides adequate ventilation (see Figure 2). It is recommended that the CPU box be mounted in a place where the PC Card slot can be easily accessed. In addition, attach the adhesive tapes provided in the shipping carton to the PC Card to facilitate easy removal.
Installation 17 Interconnection of the MW 800 CPU Box This section refers to MW 800 with display, keyboard and peripherals. Figure 13 and Figure 14 show an optional connection layout for the MW 800, and Figure 16 shows the display connections. Note that any USB 1.1(model F5206) or USB 2 (model F5207), RS-232, Firewire or Bluetooth based devices may be used. With the mechanical installation complete, hook up the optional antennas and other required options to the CPU box and display.
18 MW 800 Vehicle Installation Guide Vehicle Power System 15 A Fuse GPS Antenna 15 A Fuse Wireless LAN Antenna 15 A Fuse Bluetooth GPRS Antenna Camera DC Power Cable Ignition Sense Input Display Signal Cable MAIN SWITCH W- LAN MIC SERIAL AUX Digital I/O Display 1 PWR GPS IN W-WAN 13.
Installation 19 Display To USB Peripheral Device USB 1 To Vehicle Power System DC Cable 15 A Fuse DC Power Figure 16 12” Display Connections Display Signal USB 2 Cable To Keyboard For 8.4" display connections, please refer to the installation manual of the 8.4” display W-WAN Antenna Connection Connect the vehicle RF antenna cable connector (Mini UHF) if an internal Wireless Wide Area Network (W-WAN) radio is installed (iDEN, GPRS, DataTAC).
20 MW 800 Vehicle Installation Guide USB Connections The MW 800 has use standard Universal Serial Bus (USB) type A receptacle connectors to which any standard USB 1.1 (model F5206) or USB 2 (model F5207) device can be connected. The CPU box USB connection is used for general purpose, and the display USB receptacles are for QWERTY style keyboard and any general purpose device.
Installation 21 AUX Connection This port provides ignition sense connection to the MW 800. This port can also be used to supply 5VDC (2A max for F5206 1A for F5207) and car battery voltage out (2A max for F5206 1A for F5207). The AUX port provides two digital TTL level one bit inputs and two one bit outputs. Whenever the MW 800 is not connected to the vehicle ignition, it is recommended to leave the AUX connector cover in place. Note For complete pin assignment refer to Table 3.
22 MW 800 Vehicle Installation Guide Turn-on Modes The MW 800 has four optional turn-on modes using the ignition key and the Power buttons of the display or CPU box. Setting an optional turn-on mode is performed by software application. Using the Power Button or Ignition Key to Start the MW 800 This mode is the default workstation setting. The MW 800 can be turned ON by either one of the following methods: 1. Press the Power button of the CPU box or Display, regardless of the ignition key position. 2.
2. Turn OFF the MW 800 via the OS. Note that in order to turn ON the MW 800, the ignition key should be turned to OFF position, and switched back to ON. Turning On the MW 800 Before powering ON the MW 800: • Verify proper display to CPU cable connection on both sides. • Verify keyboard connection to the display. • Verify that the vehicle power system can supply at least 15 Amps. • Check that the power cables are plugged into the power connectors of the CPU box and the display.
24 MW 800 Vehicle Installation Guide Storage Important Note: Maximum storage period in shipping package is six months.
Receptacles 25 Receptacles Table 2 SERIAL Connection Pin No. Signal 1 DC0 2 RX1 3 TX1 4 DTR1 5 2_GND 6 DSR1 7 STS1 8 CTS1 9 RI1 Table 3 AUX Connection - Model F5206 Pin No.
26 MW 800 Vehicle Installation Guide Table 3 AUX Connection - Model F5206 Pin No. Signal Description 14 MONITOR_MODE Service input signal 15 +5V Output power. Maximum 2 Amps. Output is automatically disconnected when CPU box temperature is above operating range Table 4 AUX Connection - Model F5207 Pin No.
Receptacles 27 Pin No. Signal Description 17 GPI1 General purpose digital input number 1, TTL level (5V) 18 GPO0 General purpose digital output number 0, TTL level 19 GPO1 General purpose digital output number 1, TTL level 20 1W I/O data for “one wire” programming of the HC08 controller in the CPU box 21 DSC-EN Aux Radio Enable input signal for GPRS radio programming 22 DSC-UPLINK Radio Output 23 DSC-DOWNLINK Radio Input 24 GND Ground 25 V5-OUT Power output. Maximum 1 Amps.
28 MW 800 Vehicle Installation Guide Pin No. Signal Description 11 GND Ground 12 GND Ground 13 GND Ground 14 V12-OUT Output power. Maximum 1 Amps. Output inhibits when CPU box temperature is above operating range.
Table 7 IEEE 1394a (Firewire) Pin No. Signal 1 VFW 2 GND 3 TPB0- 4 TPB0+ 5 TPA0- 6 TPA0+ Pin No. Signal 1 TX_ENG 2 CTS1 3 TX_POS 4 RX_ENG 5 CT2 6 RX_PDS Pin No.
30 MW 800 Vehicle Installation Guide Table 9 DISPLAY 1 Connection Pin No. Signal 10 USB-5V 11 POWERON1 12 USB-5V 13 SPARE 14 DDC_DATA 15 DDC_CLK 16 N.C 17 N.C 18 GND 19 GND 20 GND 21 GND 22 HSYNC 23 GND 24 N.C 25 SP4-L2 26 SP4-R2 27 MIC_NEG 28 GND 29 PRIMARY_MDR 30 GND 31 1_WIRE 32 N.C 33 N.C 34 N.C 35 N.
Table 10 DISPLAY 2 Connection - Model F5206 Pin No. Signal 1 R_5 2 G_5 3 B_5 4 VSYNC_5 5 USB(+)_5 6 USB(-)_5 7 SP4-L1_5 8 SP4-R1_5 9 MIC1_5 10 USB-5V_5 11 POWERON1_5 12 USB-5V_5 13 GND 14 DDC1_5 15 DDC2_5 16 N.C 17 N.C 18 GND 19 GND 20 GND 21 GND 22 HSYNC_5 23 GND 24 N.
32 MW 800 Vehicle Installation Guide Table 10 DISPLAY 2 Connection - Model F5206 Pin No. Signal 31 DD_5 32 N.C 33 N.C 34 N.C 35 N.C 36 GND Pin No.
Table 11 DISPLAY 2 Connection - Model F5207 20 SPARE1 21 GND 22 1W 23 GND 24 ON-OFF 25 GND 26 TLC 27 TLC# 28 GND 29 USB_NEG 30 USB_POS 31 GND 32 VBUS 33 GND 34 GND 35 RED 36 GND 37 BLUE 38 GND 39 GREEN 40 GND 41 HPDET 42 SECOND SPARE 43 GND 44 MICNEG 45 MICPOS 46 GND 47 HP-L 48 HP-L#
34 MW 800 Vehicle Installation Guide Table 11 DISPLAY 2 Connection - Model F5207 49 HP-R 50 HP-R# Speakers Out 4 3 2 Line Out Right 1 5 Line Out Left Microphone In 4 3 2 IN and VREF 1 NC 5
Accessories 35 Accessories Displays Description Nomenclature COLOR DISPLAY 12.1" SVGA 300NIT HB. TOUCH SCREEN FLN3157 COLOR DISPLAY 12.1" XGA 1200NIT HB. TOUCH SCREEN FLN3167 COLOR DISP. 12.1" SVGA 300NIT With Bluetooth FLN3168 COLOR DISP. 12.1" XGA 1200NIT With Bluetooth FLN3169 DO NOT order secondary display with Bluetooth if primary display has Bluetooth. ONLY one (1) display should have Bluetooth functionality. COLOR DISPLAY 8.4" SVGA 350NIT, TOUCH SCREEN FLN3221 Cables for 12.
36 MW 800 Vehicle Installation Guide 16FT(5.0M) CPU 2ND TO 8.4" DISPLAY (F5207) FKN8305 4.5FT(1.5M) CPU 2ND TO 12.1" DISPLAY (F5207) FKN8306 9.6FT(3.0M) CPU 2ND TO 12.1" DISPLAY (F5207) FKN8337 16FT(5.0M) CPU 2ND TO 12.1" DISPLAY (F5207) FKN8307 Drives Description Nomenclature USB FLOPPY DISK DRIVE DDN6871 HARDWARE H.
Accessories CONVERTER, USB TO 4 RS232 FLN2955 Others Description Nomenclature 9.6FT(3.0M) AUX cable 26/open (F5207, F5217) FKN8338 9.6FT(3.
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Acronyms 39 Acronyms A Ampere ACK Positive (Acknowledgment) AUX Auxiliary CPU Central Processing Unit DC Direct Current DDRAM Double Data Rate-Synchronous DRAM, a type of SDRAM DRAM Dynamic Random Access Memory DTE Data Terminal Equipment DVI Digital Video Interface FCC Federal Communications Commission GHz Gigahertz GPI General Purpose Input GPO General Purpose Output GPRS General Packet Radio Service GPS Global Positioning System GSM Global System for Mobile communication
40 MW 800 Vehicle Installation Guide PA Power Amplifier PAL Phase Alternation Line PC Personal Computer PC Personal Card PCI Peripheral Component Interconnect PRM Portable Radio Modem PWR Power RF Radio Frequency RFI Radio Frequency Interference SIM Subscriber Identity Module SVGA Super Video Graphics Array TFT Thin Film Transistor TTL Transistor-Transistor Logic UHF Ultra High Frequency UL Underwriter’s Laboratories USB Universal Serial Bus V Volt VDC Volts Direct Curre
Glossary 41 Glossary C Central Processing Unit (CPU): The computer in charge of fetching, processing, and storing data, generally used to refer to the entire microprocessor chip. D Data Terminal Equipment (DTE): User terminal equipment which creates information for transmission, for example, a user’s PC. DB-25: A 25-pin connector used for V.24 or RS-232C interfaces. DB-9: A standard 9-pin connector used for serial interfaces.
42 MW 800 Vehicle Installation Guide Radio Frequency Interference (RFI): 1) The Radio Frequency (RF) radiation which leaks from a device when it is transmitting. 2) Electrical disruption (noise) created by certain types of equipment that may be radiated through air. RS-232: The most common, standard interface used to connect Data Terminal Equipment (DTE) to modems. It uses a DB-25 connector, although the DB-9 version has become popular on PCs which have limited space for connectors.
General Specifications PHYSICAL Size (H x W x D) CPU 2.74" x 7.75" x 9.45” (6.95 x 19.7 x 24.0 cm) 8.4" Display 7.1" x 9.1" x 1.69” (18.1 x 23.1 x 4.3 cm) 12.1" Display 10.6" x 12.2" x 2.2” (26.9 x 31 x 5.6 cm) Backlit Keyboard 1.26" x 12.60" x 8” (3.2 x 32 x 20.3 cm) Weight CPU 7.7 pounds (3.5 Kg) 8.4" Display 3.3 pounds (1.5 Kg) 12.1" Display 8.4 pounds (3.8 Kg) Keyboard 2.2 pounds (1.
44 MW 800 Vehicle Installation Guide PCI (F5207 & F5217) Internal Mini PCI (used for WLAN radio) Video Input 1 X standard Composite video input (CVBS) port, (PAL or NTSC) Sound Two 0.5 W speakers with adjustable volume on 12.1" display One 0.5 W speaker with adjustable volume on 8.
General Specifications 45 VGA Controller 16 MB (F5206), 32 MB (F5207 & F5217) internal video RAM Video Capture Conexant BT878A Power Management Embedded controller supports intelligent thermal and power management.
46 MW 800 Vehicle Installation Guide Protocol iDEN (25 kHz spacing) RF Power Output 0.6 Watts (variable in 6 steps) into 50-Ohm load GPS F5206 - Internal Trimble™, SK II F5207 - F5217 - Internal Trimble™, SQ F5217 - Internal U-Blox with Dead Reckoning WLAN F5206 - IEEE 802.11b, 11 Mbps F5207 & F5217 - IEEE 802.11b/g, 11/54 Mbps Bluetooth Version 1.1 compatible (in 12.
General Specifications 47 Flammability Per UL94-HB Solar Radiation 7 cycles of 24 hours with no functional degradation per MIL-STD-810F, 505.4, Procedure I Shock Crash Hazard 75g, 6 ms per MIL-STD-810F method 516.5, Procedure V ELECTRICAL ENVIRONMENT Power Source Vehicle Battery (12 V, negative ground) Power Range 13.8 VDC ±20%, with no loss of functionality Electrical Transients Meets ISO7637-1 Power Consumption (at 13.8 VDC) CPU Box Maximum: 5 A Typical: 3A (F5206) 1.
48 MW 800 Vehicle Installation Guide Canada Radiated Emission ICES003 (equivalent to FCC Part 15, Class B) Radio Acceptance DOC RSS119 Safety cUL60950-1 Europe Radiated Emission EN55022 Class B Safety EN60950-1 EMC Immunity EN50024 R&TTE EN-301489 eMark Directive 72/245EC (95/54EC) Australia Radiated Emission AS/NZS 3548 (1995) Amendment 2 -1997 CISPR 22 Safety AS/NZS 60950 Specifications subject to change without notice.
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