Service manual
Table Of Contents
- ul-68P81076C25-C_AT_DS_ASPlus-Part1_astro_d.pdf
- ASTRO Digital Spectra and Spectra Plus UHF/VHF/800 MHz Mobile Radios Detailed Service Manual
- File 1 (Front cover to pg. 6-14)
- Foreword
- Table of Contents
- List of Figures
- List of Tables
- Related Publications
- Commercial Warranty
- Model Numbering, Charts, and Specifications
- Mobile Radio Model Numbering Scheme
- ASTRO Digital Spectra Motorcycle 15 Watt (Ranges 1 and 2) Model Chart
- ASTRO Digital Spectra Motorcycle 15 Watt (Ranges 3 and 3.5) Model Chart
- ASTRO Digital Spectra VHF 10–25 Watt Model Chart
- ASTRO Digital Spectra VHF 10–25 and 50–110 Watt Model Chart
- ASTRO Digital Spectra VHF 10–25 and 50–110 Watt Model Chart (cont.)
- ASTRO Digital Spectra UHF 10–25 Watt Model Chart
- ASTRO Digital Spectra UHF 20–40 Watt Model Chart
- ASTRO Digital Spectra UHF 20–40 Watt Model Chart (cont.)
- ASTRO Digital Spectra UHF 50–110 Watt Model Chart
- ASTRO Digital Spectra UHF 50–110 Watt Model Chart (cont.)
- ASTRO Digital Spectra 800 MHz Model Chart
- ASTRO Digital Spectra Plus VHF 25–50 and 50–110 Watt Model Chart
- ASTRO Digital Spectra Plus VHF 25–50 and 50–110 Watt Model Chart (cont.)
- ASTRO Digital Spectra Plus 800 MHz Model Chart
- ASTRO Digital Spectra Plus 800 MHz Model Chart (cont.)
- VHF Radio Specifications
- UHF Radio Specifications
- 800 MHz Radio Specifications
- Chapter 1 Introduction
- Chapter 2 General Overview
- 2.1 Introduction
- 2.2 Analog Mode of Operation
- 2.3 ASTRO Mode of Operation
- 2.4 Control Head Assembly
- 2.4.1 Display (W3 Model)
- 2.4.2 Display (W4, W5, and W7 Models)
- 2.4.3 Display (W9 Model)
- 2.4.4 Vacuum Fluorescent Display Driver
- 2.4.5 Vacuum Fluorescent Voltage Source (W9 Model)
- 2.4.6 Controls and Indicators
- 2.4.7 Status LEDs
- 2.4.8 Backlight LEDs
- 2.4.9 Vehicle Interface Ports
- 2.4.10 Power Supplies
- 2.4.11 Ignition Sense Circuits
- 2.5 Power Amplifier
- 2.6 Front-End Receiver Assembly
- 2.7 RF Board Basic
- 2.8 Voltage-Controlled Oscillator
- 2.9 Command Board
- 2.10 ASTRO Spectra Vocoder/Controller Board
- 2.11 Radio Power
- Chapter 3 Theory of Operation
- 3.1 RF Board
- 3.2 Command Board
- 3.2.1 Microcontroller and Support ICs
- 3.2.2 Serial Input/Output IC
- 3.2.3 Power-Up/-Down Sequence
- 3.2.4 Regulators
- 3.2.5 Reset Circuits
- 3.2.6 Serial Communications on the External Bus
- 3.2.7 Synchronous Serial Bus (MOSI)
- 3.2.8 Received Audio
- 3.2.9 Microphone Audio
- 3.2.10 Transmit Deviation
- 3.2.11 RS-232 Line Driver
- 3.2.12 Flash Programming
- 3.2.13 Encryption Voltages
- 3.2.14 Regulator and Power-Control IC
- 3.3 ASTRO Spectra VOCON Board
- 3.3.1 General
- 3.3.2 Controller Section
- 3.3.3 Vocoder Section
- 3.3.4 RX Signal Path
- 3.3.5 TX Signal Path
- 3.3.6 Controller Bootstrap and Asynchronous Buses
- 3.3.7 Vocoder Bootstrap
- 3.3.8 Serial Peripheral Interface (SPI) Bus
- 3.3.9 Controller Memory Map
- 3.3.10 Vocoder Memory Map
- 3.3.11 MCU System Clock
- 3.3.12 DSP System Clock
- 3.3.13 Radio Power-Up/Power-Down Sequence
- 3.3.14 VOCON BOARD Signals
- 3.4 ASTRO Spectra Plus VOCON Board
- 3.4.1 General
- 3.4.2 ASTRO Spectra Plus Controller Section
- 3.4.3 ASTRO Spectra Plus Vocoder Section
- 3.4.4 ASTRO Spectra Plus RX Signal Path
- 3.4.5 ASTRO Spectra Plus TX Signal Path
- 3.4.6 ASTRO Spectra Plus Controller Bootstrap and Asynchronous Busses
- 3.4.7 ASTRO Spectra Plus Serial Peripheral Interface Bus
- 3.4.8 ASTRO Spectra Plus MCU and DSP System Clocks
- 3.4.9 ASTRO Spectra Plus Voltage Regulators
- 3.4.10 ASTRO Spectra Plus Radio Power-Up/Power-Down Sequence
- 3.5 Voltage Control Oscillator
- 3.6 Receiver Front-End
- 3.7 Power Amplifiers
- Chapter 4 Troubleshooting Procedures
- 4.1 ASTRO Spectra Procedures
- 4.2 ASTRO Spectra Plus Procedures
- 4.3 VCO Procedures
- 4.4 Receiver Front-End (RXFE)
- 4.5 Power Amplifier Procedures
- Chapter 5 Troubleshooting Charts
- Chapter 6 Troubleshooting Waveforms
- File 2 (pgs. 7-1 to 7-25)
- File 3 (pgs. 7-26 to 7-48)
- File 4 (pg. 7-49 to back cover)
- File 1 (Front cover to pg. 6-14)
- ASTRO Digital Spectra and Spectra Plus UHF/VHF/800 MHz Mobile Radios Detailed Service Manual
- ul-68P81076C25-C_AT_DS_ASPlus-Part2_astro_d
- ASTRO Digital Spectra and Spectra Plus UHF/VHF/800 MHz Mobile Radios Detailed Service Manual
- File 1 (Front cover to pg. 6-14)
- File 2 (pgs. 7-1 to 7-25)
- Chapter 7 Schematics, Component Location Diagrams, and Parts Lists
- 7.1 RF Section
- Table 7-1: J500 Command Board to RF Board Interconnect Board
- Table 7-2: P502 Command Board to Control Head Interconnect Board
- Table 7-2: P502 Command Board to Control Head Interconnect Board
- Table 7-3: P503 Command Board to RF Power Amplifier Board
- Table 7-4: Configuring Command Board Jumpers for Non-RS232 Operation
- Table 7-5: J501 Command Board to VOCON Board
- Table 7-5: J501 Command Board to VOCON Board
- Table 7-6: J801 VOCON Board to Encryption Board
- Table 7-6: J801 VOCON Board to Encryption Board
- Table 7-7: J601 RF Board to VCO Board
- ASTRO Spectra Radio Interconnection
- HRN4009B/HRN6014A VHF RF Board; HRN4010B/HRN6020A UHF RF Board; and HRN6019A 800 MHz RF Board Schematic
- HRN4009B/HRN6014A VHF RF Board, HRN4010B/HRN6020A UHF RF Board, and HRN6019A 800 MHz RF Board Component Location Diagrams
- HRN4009B, HRN6014A VHF RF Board HRN4010B, HRN6020A UHF RF Board HRN6019A 800 MHz RF Board Electrical Parts List
- HRN4009C/HRN6014C VHF RF Board Schematic Diagram
- HRN4009C/HRN6014C VHF RF Board Component Location Diagrams
- HRN4009C/HRN6014C VHF RF Board Electrical Parts List
- HRN4009E and HRN6014D VHF RF Board; HRN4010D and HRN6020C UHF RF Board; and HRN6019C 800 MHz RF Board Schematic Diagram (Sheet 1 of 2)
- HRN4009E and HRN6014D VHF RF Board; HRN4010D and HRN6020C UHF RF Board; and HRN6019C 800 MHz RF Board Schematic Diagram (Sheet 2 of 2)
- HRN4009E and HRN6014D VHF RF Board; HRN4010D and HRN6020C UHF RF Board; and HRN6019C 800 MHz RF Component Location Diagram
- HRN4009E and HRN6014D VHF RF Board, HRN6010D and HRN6020C UHF RF Board, and HRN6019C 800 MHz RF Board Parts Lists
- 7.2 Command Board Section
- HLN5558E/F/G, HLN6529C/D/E/F/G, HLN6560C/D/E/F/G/H and HLN6562C/D/E/F/G/H Command Board Schematic Diagram
- HLN5558E/F/G, HLN6529C/D/E, HLN6560C/D/E/F/G/H, and HLN6562C/D/E/F/G/H Command Board Component Location Diagrams
- Command Boards Reference Designator and Part Number Comparison Chart
- HLN5558E/F/G, HLN6529C/D/E, HLN6560C/D/E/F/G/H, and HLN6562C/D/E/F/G/H Parts List
- HLN5558H/J, HLN6529H, HLN6560J and HLN6562J Command Board Schematic Diagram
- HLN5558H/J, HLN6529H, HLN6560J and HLN6562J Component Location Diagram
- Command Boards Reference Designator and Part Number Comparison Chart
- HLN5558H/J, HLN6529H, HLN6560J and HLN6562J Parts List
- 7.1 RF Section
- Chapter 7 Schematics, Component Location Diagrams, and Parts Lists
- File 3 (pgs. 7-26 to 7-48)
- File 4 (pg. 7-48 to back cover)
- ASTRO Digital Spectra and Spectra Plus UHF/VHF/800 MHz Mobile Radios Detailed Service Manual
- ul-68P81076C25-C_AT_DS_ASPlus-Part3_astro_d
- ASTRO Digital Spectra and Spectra Plus UHF/VHF/800 MHz Mobile Radios Detailed Service Manual
- File 1 (Front cover to pg. 6-14)
- File 2 (pgs. 7-1 to 7-25)
- File 3 (pgs. 7-26 to 7-48)
- 7.3 VOCON Section
- HLN6458D VOCON Board Schematic (Sheet 1 of 2)
- HLN6458D VOCON Board Component Location Diagrams (Sheet 1 of 2)
- HLN6458D VOCON Board Component Location Diagrams (Sheet 2 of 2)
- HLN6458D VOCON Board Parts List
- HLN6458E VOCON Board Schematic (Sheet 1 of 2)
- HLN6458E VOCON Board Schematic (Sheet 2 of 2)
- HLN6458E VOCON Board Component Location Diagrams (Sheet 1 of 2)
- HLN6458E VOCON Board Component Location Diagrams (Sheet 2 of 2)
- HLN6458E VOCON Board Electrical Parts List
- HLN6458F/G VOCON Board Schematic (Sheet 1 of 2)
- HLN6458F/G VOCON Board Schematic (Sheet 2 of 2)
- HLN6458F/G VOCON Board Component Location Diagrams (Sheet 1 of 2)
- HLN6458F/G VOCON Board Component Location Diagrams (Sheet 2 of 2)
- HLN6458F/G VOCON Board Parts List
- HLN6458H VOCON Board Schematic (Sheet 1 of 2)
- HLN6458H VOCON Board Schematic (Sheet 2 of 2)
- HLN6458H VOCON Board Component Location Diagrams
- HLN6458H VOCON Board Electrical Parts List
- 7.3 VOCON Section
- File 4 (pg. 7-48 to back cover)
- ASTRO Digital Spectra and Spectra Plus UHF/VHF/800 MHz Mobile Radios Detailed Service Manual
- ul-68P81076C25-C_AT_DS_ASPlus-Part4_astro_d
- ASTRO Digital Spectra and Spectra Plus UHF/VHF/800 MHz Mobile Radios Detailed Service Manual
- File 1 (Front cover to pg. 6-14)
- File 2 (pgs. 7-1 to 7-25)
- File 3 (pgs. 7-26 to 7-48)
- File 4 (pg. 7-49 to back cover)
- Chapter 7: Schematics, Component Location Diagrams, and Parts Lists: ASTRO Spectra Plus VOCON Section
- 7.4 ASTRO Spectra Plus VOCON Section
- ASTRO Spectra Plus Top Level Schematic (Sheet 1 of 2)
- ASTRO Spectra Plus Top Level Schematic (Sheet 2 of 2)
- ASTRO Spectra Plus RF Interface Schematic (Sheet 1 of 2)
- ASTRO Spectra Plus RF Interface Schematic (Sheet 2 of 2)
- ASTRO Spectra Plus Digital/USB Schematic (Sheet 1 of 2)
- ASTRO Spectra Plus Digital/USB Schematic (Sheet 2 of 2)
- ASTRO Spectra Plus Audio/DC Schematic
- ASTRO Spectra Plus Voltage Conversion Schematic
- ASTRO Spectra Plus Secure Interface Schematic
- ASTRO Spectra Plus VOCON Component Location Diagram, Top View
- ASTRO Spectra Plus VOCON Component Location Diagram, Bottom View
- HLN6837A ASTRO Spectra Plus VOCON Electrical Parts List
- 7.5 VCO Section
- HLD6061D and HLD6062D VHF VCO Hybrid Schematic
- HLD6061D and HLD6062D VHF VCO Hybrid Component Location Diagram
- HLD6061D and HLD6062D Parts List
- HLD4342B and HLD4343B VHF VCO Carrier Schematic Diagram
- HLD4342D and HLD4343D VHF VCO Carrier Schematic Diagram
- HLD4342B/HLD4343B VHF VCO Carrier Component Location Diagram
- HLD4342D/HLD4343D VHF VCO Carrier Component Location Diagram
- HLD4342B and HLD4343B VHF VCO Parts List
- HLD4342D and HLD4343D VHF VCO Parts List
- UHF VCO Ranges 1, 2, 3, and 4 Hybrid Schematic
- HLE6101A UHF VCO Range 1 Hybrid and HLE6102A Range 2 Hybrid Component Location Diagram
- HLE6101A UHF VCO Range 1 Hybrid and HLE6102A UHF VCO Range 2 Hybrid Parts List
- HLE6103B UHF VCO Range 3 Hybrid and HLE6104B Range 4 Hybrid Component Location Diagram
- HLE6103B UHF VCO Range 3 Hybrid and HLE6104B UHF VCO Range 4 Hybrid Parts List
- UHF VCO Ranges 1, 2, 3, and 4 Schematic Diagram
- HLE6045B Range 1 and HLE6046B Range 2 UHF VCO Component Location Diagram
- HLE6000D Range 3 and HLE6041D Range 4 UHF VCO Component Location Diagrams
- HLE6000D and HLE6041D UHF VCO Parts List
- HLF6080B 800 MHz VCO Schematic Diagram
- HLF6080B 800 MHz VCO Component Location Diagram
- HLF6080B 800 MHz VCO Parts List
- 7.6 RX Front-End Section
- HRD6001E/6002E/6011E/6012E VHF Receiver Front-End Schematic
- HRD6001E/6002E/6011E/6012E VHF Component Location Diagram
- HRD6001E VHF RXFE Parts List
- HRD6002E Parts List
- HRD6011E Parts List
- HRD6012E Parts List
- HRD6001G/6002G/6011G/6012G VHF Receiver Front-End Schematic
- HRD6001G/6002G/6011G/6012G VHF Receiver Front-End Component Location Diagram
- HRD6001G/HRD6002G/HRD6011G/HRD6012G VHF RXFE Parts List
- HRE6001B/6002C/6003B/6004B/6011B/6012B/6014B UHF Receiver Front-End Preamp and Standard Schematics
- HRE6001B/6002C/6003B/6004B/6011B/6012B/6014B UHF Receiver Front-End Hybrid Component Location Diagram
- HRE6011B UHF RXFE Pre-Amp Parts List
- HRE6012B UHF RXFE Pre-Amp Parts List
- HRE6014B UHF RXFE Pre-Amp Parts List
- HRE6001B and HRE6002C UHF RXFE Standard Parts List
- HRE6003B and HRE6004B UHF RXFE Standard Parts List
- HRF6004B/C 800 MHz Receiver Front-End Schematic Diagram
- HRF6004B/C 800 MHz Receiver Front-End Component Location Diagram
- HRF6004B/C 800 MHz RXFE Parts List
- 7.7 Power Amplifier Section
- HLD6022C VHF 50 Watt PA Schematic
- HLD6022C VHF 50-Watt PA Component Location Diagram, Side 1
- HLD6022C VHF 50-Watt PA Component Location Diagram, Side 2
- HLD6022C VHF 50-Watt PA Parts List
- HLD6064C VHF 100-Watt PA Schematic
- HLD6064C VHF 100-Watt PA Component Location Diagram, Side 1
- HLD6064C VHF 100-Watt PA Component Location Diagram, Side 2
- HLD6064C VHF R1 100-Watt PA Parts List
- HLD6032B/HLD6066B VHF 25-Watt PA Schematic
- HLD6032B/HLD6066B VHF 25-Watt PA Component Location Diagram, Side 1
- HLD6032B/HLD6066B VHF 25-Watt PA Component Location Diagram, Side 2
- HLD6032B VHF R2 25-Watt PA Parts List
- HLD6066B VHF R1 25-Watt PA Parts List
- HLE6062B and HLE6071B UHF 25-Watt PA Schematic
- HLE6062B UHF 25-Watt PA Component Location Diagram, Side 1
- HLE6062B UHF 25-Watt PA Component Location Diagram, Side 2
- HLE6062B VHF R2 25-Watt PA Parts List
- HLE6043C, HLE6044C, and HLE6049B UHF 40-Watt PA Schematic
- HLE6043C, HLE6044C, and HLE6049B UHF 40-Watt PA Component Location Diagram, Side 1
- HLE6043C, HLE6044C, and HLE6049B UHF 40-Watt PA Component Location Diagram, Side 2
- HLE6043C UHF R3 40-Watt Parts List
- HLE6044C UHF R4 40-Watt PA Parts List
- HLE6049B UHF R1 40-Watt PA Parts List
- HLE6039C, HLE6040C, and HLE6051C UHF 100-Watt PA Schematic
- HLE6039C, HLE6040C, and HLE6051C UHF 100-Watt PA Component Location Diagram, Side 1
- HLE6039C, HLE6040C, and HLE6051C UHF 100-Watt PA Component Location Diagram, Side 2
- HLE6039C UHF R3 100-Watt PA Parts List
- HLE6040C UHF R4 100-Watt PA Parts List
- HLE6051 UHF R1 100-Watt PA Parts List
- HLF6078B 800 MHz 15-Watt PA Schematic
- HLF6078B 800 MHz 15-Watt PA Component Location Diagram, Side 1
- HLF6078B 800 MHz 15-Watt PA Component Location Diagram, Side 2
- HLF6078C 800MHz 15-Watt PA Parts List
- HLF6077D 800 MHz 35-Watt PA Schematic
- HLF6077D 800 MHz 35-Watt PA Component Location Diagram, Side 1
- HLF6077D 800 MHz 35-Watt PA Component Location Diagram, Side 2
- HLF6077D 800MHz 35-Watt PA Parts List
- 7.4 ASTRO Spectra Plus VOCON Section
- Appendix A Secure Modules
- Appendix B Replacement Parts Ordering
- Glossary
- Back cover
- Chapter 7: Schematics, Component Location Diagrams, and Parts Lists: ASTRO Spectra Plus VOCON Section
- ASTRO Digital Spectra and Spectra Plus UHF/VHF/800 MHz Mobile Radios Detailed Service Manual

July 1, 2002 68P81076C25-C
3-42 Theory of Operation: ASTRO Spectra Plus VOCON Board
The DSP accesses this data through its SSI port. The SSI port is used by the DSP for both transmit
and receive data transferal, but only the receive functions will be discussed in this section. The
KRSIC transfers the data to the DSP on the SRDB line at a rate of 1.2 MHz. This is clocked
synchronously by the KRSIC which provides a 1.2 MHz clock on SC0B. In addition, a 20 kHz
interrupt is provided on SC1B, signaling the arrival of a data packet. This means the I and Q sample
data packets are available to the DSP at a 20 kHz rate which represents the sampling rate of the
received data. The DSP then processes this data to extract audio, signaling, etc. based on the 20
kHz interrupt.
Speaker audio is processed by the DSP (in the Patriot IC), which outputs the audio data words to the
speaker D/A inside the CODEC (U402), and an analog waveform is generated on the SDO (Speaker
Data Out) line. In conjunction with the speaker D/A, the CODEC (U402) has the ability to attenuate
the receive analog output, using three data bits which provide programmable attenuation to set the
rough signal attenuation.
For secure messages, the digital signal data must be passed to the secure module for decryption
prior to DSP processing of the speaker data. The DSP transfers the data to and from the secure
module through it's SSI port consisting of TXD and RXD. The secure module communicates with the
DSP through its SPI bus, therefore a SSI to SPI conversion circuit is on the ASTRO Spectra Plus
VOCON board to ensure communication between the DSP and the secure module. Configuration
and mode control of the secure module is performed by the MCU through the SSI/SPI bus.
The CODEC presents the analog speaker audio to the command board's audio power amplifier,
which drives the external speaker. For more information on this subject, refer to Section
3.2, "Command Board," on page 3-8.
Since all of the audio and signaling is processed in DSP software algorithms, all types of audio and
signaling follow this same path. There is, however, one exception. Low-speed trunking data is
processed by the host uP through the SCLK port of the DSP. The DSP extracts the low-speed data
from the received signal and relays it to the host uP for processing.
3.4.5 ASTRO Spectra Plus TX Signal Path
The transmit signal path (refer to Figure 3-17) follows some of the same design structure as the
receive signal path described in Section 3.4.4, "ASTRO Spectra Plus RX Signal Path," on page 3-41.
Figure 3-17. ASTRO Spectra Plus TX Mode
REF MOD
J501-48
MOD OUT
J501-49
PATRIOT
U300
DSP 56600
ADDAG
U201
FMOUTSFS
SCK
STD
Serial TX Data
48 kHz
2.4 MHz
SCKB
STDB
SC2B
CODEC
U402
FSR
MCLK
DT
SC2A
SCKA
SRDA
SAP BBP
TG
8 kHz
512 kHz
Data
Gain / Attenuation
Stages
U400,401,404
D/A
Conv.
OUTQB
OUTQ
U202
MAI
J501-39