Service manual
Table Of Contents
- ul-68P81076C25-C_AT_DS_ASPlus-Part1_astro_d.pdf
- ASTRO Digital Spectra and Spectra Plus UHF/VHF/800 MHz Mobile Radios Detailed Service Manual
- File 1 (Front cover to pg. 6-14)
- Foreword
- Table of Contents
- List of Figures
- List of Tables
- Related Publications
- Commercial Warranty
- Model Numbering, Charts, and Specifications
- Mobile Radio Model Numbering Scheme
- ASTRO Digital Spectra Motorcycle 15 Watt (Ranges 1 and 2) Model Chart
- ASTRO Digital Spectra Motorcycle 15 Watt (Ranges 3 and 3.5) Model Chart
- ASTRO Digital Spectra VHF 10–25 Watt Model Chart
- ASTRO Digital Spectra VHF 10–25 and 50–110 Watt Model Chart
- ASTRO Digital Spectra VHF 10–25 and 50–110 Watt Model Chart (cont.)
- ASTRO Digital Spectra UHF 10–25 Watt Model Chart
- ASTRO Digital Spectra UHF 20–40 Watt Model Chart
- ASTRO Digital Spectra UHF 20–40 Watt Model Chart (cont.)
- ASTRO Digital Spectra UHF 50–110 Watt Model Chart
- ASTRO Digital Spectra UHF 50–110 Watt Model Chart (cont.)
- ASTRO Digital Spectra 800 MHz Model Chart
- ASTRO Digital Spectra Plus VHF 25–50 and 50–110 Watt Model Chart
- ASTRO Digital Spectra Plus VHF 25–50 and 50–110 Watt Model Chart (cont.)
- ASTRO Digital Spectra Plus 800 MHz Model Chart
- ASTRO Digital Spectra Plus 800 MHz Model Chart (cont.)
- VHF Radio Specifications
- UHF Radio Specifications
- 800 MHz Radio Specifications
- Chapter 1 Introduction
- Chapter 2 General Overview
- 2.1 Introduction
- 2.2 Analog Mode of Operation
- 2.3 ASTRO Mode of Operation
- 2.4 Control Head Assembly
- 2.4.1 Display (W3 Model)
- 2.4.2 Display (W4, W5, and W7 Models)
- 2.4.3 Display (W9 Model)
- 2.4.4 Vacuum Fluorescent Display Driver
- 2.4.5 Vacuum Fluorescent Voltage Source (W9 Model)
- 2.4.6 Controls and Indicators
- 2.4.7 Status LEDs
- 2.4.8 Backlight LEDs
- 2.4.9 Vehicle Interface Ports
- 2.4.10 Power Supplies
- 2.4.11 Ignition Sense Circuits
- 2.5 Power Amplifier
- 2.6 Front-End Receiver Assembly
- 2.7 RF Board Basic
- 2.8 Voltage-Controlled Oscillator
- 2.9 Command Board
- 2.10 ASTRO Spectra Vocoder/Controller Board
- 2.11 Radio Power
- Chapter 3 Theory of Operation
- 3.1 RF Board
- 3.2 Command Board
- 3.2.1 Microcontroller and Support ICs
- 3.2.2 Serial Input/Output IC
- 3.2.3 Power-Up/-Down Sequence
- 3.2.4 Regulators
- 3.2.5 Reset Circuits
- 3.2.6 Serial Communications on the External Bus
- 3.2.7 Synchronous Serial Bus (MOSI)
- 3.2.8 Received Audio
- 3.2.9 Microphone Audio
- 3.2.10 Transmit Deviation
- 3.2.11 RS-232 Line Driver
- 3.2.12 Flash Programming
- 3.2.13 Encryption Voltages
- 3.2.14 Regulator and Power-Control IC
- 3.3 ASTRO Spectra VOCON Board
- 3.3.1 General
- 3.3.2 Controller Section
- 3.3.3 Vocoder Section
- 3.3.4 RX Signal Path
- 3.3.5 TX Signal Path
- 3.3.6 Controller Bootstrap and Asynchronous Buses
- 3.3.7 Vocoder Bootstrap
- 3.3.8 Serial Peripheral Interface (SPI) Bus
- 3.3.9 Controller Memory Map
- 3.3.10 Vocoder Memory Map
- 3.3.11 MCU System Clock
- 3.3.12 DSP System Clock
- 3.3.13 Radio Power-Up/Power-Down Sequence
- 3.3.14 VOCON BOARD Signals
- 3.4 ASTRO Spectra Plus VOCON Board
- 3.4.1 General
- 3.4.2 ASTRO Spectra Plus Controller Section
- 3.4.3 ASTRO Spectra Plus Vocoder Section
- 3.4.4 ASTRO Spectra Plus RX Signal Path
- 3.4.5 ASTRO Spectra Plus TX Signal Path
- 3.4.6 ASTRO Spectra Plus Controller Bootstrap and Asynchronous Busses
- 3.4.7 ASTRO Spectra Plus Serial Peripheral Interface Bus
- 3.4.8 ASTRO Spectra Plus MCU and DSP System Clocks
- 3.4.9 ASTRO Spectra Plus Voltage Regulators
- 3.4.10 ASTRO Spectra Plus Radio Power-Up/Power-Down Sequence
- 3.5 Voltage Control Oscillator
- 3.6 Receiver Front-End
- 3.7 Power Amplifiers
- Chapter 4 Troubleshooting Procedures
- 4.1 ASTRO Spectra Procedures
- 4.2 ASTRO Spectra Plus Procedures
- 4.3 VCO Procedures
- 4.4 Receiver Front-End (RXFE)
- 4.5 Power Amplifier Procedures
- Chapter 5 Troubleshooting Charts
- Chapter 6 Troubleshooting Waveforms
- File 2 (pgs. 7-1 to 7-25)
- File 3 (pgs. 7-26 to 7-48)
- File 4 (pg. 7-49 to back cover)
- File 1 (Front cover to pg. 6-14)
- ASTRO Digital Spectra and Spectra Plus UHF/VHF/800 MHz Mobile Radios Detailed Service Manual
- ul-68P81076C25-C_AT_DS_ASPlus-Part2_astro_d
- ASTRO Digital Spectra and Spectra Plus UHF/VHF/800 MHz Mobile Radios Detailed Service Manual
- File 1 (Front cover to pg. 6-14)
- File 2 (pgs. 7-1 to 7-25)
- Chapter 7 Schematics, Component Location Diagrams, and Parts Lists
- 7.1 RF Section
- Table 7-1: J500 Command Board to RF Board Interconnect Board
- Table 7-2: P502 Command Board to Control Head Interconnect Board
- Table 7-2: P502 Command Board to Control Head Interconnect Board
- Table 7-3: P503 Command Board to RF Power Amplifier Board
- Table 7-4: Configuring Command Board Jumpers for Non-RS232 Operation
- Table 7-5: J501 Command Board to VOCON Board
- Table 7-5: J501 Command Board to VOCON Board
- Table 7-6: J801 VOCON Board to Encryption Board
- Table 7-6: J801 VOCON Board to Encryption Board
- Table 7-7: J601 RF Board to VCO Board
- ASTRO Spectra Radio Interconnection
- HRN4009B/HRN6014A VHF RF Board; HRN4010B/HRN6020A UHF RF Board; and HRN6019A 800 MHz RF Board Schematic
- HRN4009B/HRN6014A VHF RF Board, HRN4010B/HRN6020A UHF RF Board, and HRN6019A 800 MHz RF Board Component Location Diagrams
- HRN4009B, HRN6014A VHF RF Board HRN4010B, HRN6020A UHF RF Board HRN6019A 800 MHz RF Board Electrical Parts List
- HRN4009C/HRN6014C VHF RF Board Schematic Diagram
- HRN4009C/HRN6014C VHF RF Board Component Location Diagrams
- HRN4009C/HRN6014C VHF RF Board Electrical Parts List
- HRN4009E and HRN6014D VHF RF Board; HRN4010D and HRN6020C UHF RF Board; and HRN6019C 800 MHz RF Board Schematic Diagram (Sheet 1 of 2)
- HRN4009E and HRN6014D VHF RF Board; HRN4010D and HRN6020C UHF RF Board; and HRN6019C 800 MHz RF Board Schematic Diagram (Sheet 2 of 2)
- HRN4009E and HRN6014D VHF RF Board; HRN4010D and HRN6020C UHF RF Board; and HRN6019C 800 MHz RF Component Location Diagram
- HRN4009E and HRN6014D VHF RF Board, HRN6010D and HRN6020C UHF RF Board, and HRN6019C 800 MHz RF Board Parts Lists
- 7.2 Command Board Section
- HLN5558E/F/G, HLN6529C/D/E/F/G, HLN6560C/D/E/F/G/H and HLN6562C/D/E/F/G/H Command Board Schematic Diagram
- HLN5558E/F/G, HLN6529C/D/E, HLN6560C/D/E/F/G/H, and HLN6562C/D/E/F/G/H Command Board Component Location Diagrams
- Command Boards Reference Designator and Part Number Comparison Chart
- HLN5558E/F/G, HLN6529C/D/E, HLN6560C/D/E/F/G/H, and HLN6562C/D/E/F/G/H Parts List
- HLN5558H/J, HLN6529H, HLN6560J and HLN6562J Command Board Schematic Diagram
- HLN5558H/J, HLN6529H, HLN6560J and HLN6562J Component Location Diagram
- Command Boards Reference Designator and Part Number Comparison Chart
- HLN5558H/J, HLN6529H, HLN6560J and HLN6562J Parts List
- 7.1 RF Section
- Chapter 7 Schematics, Component Location Diagrams, and Parts Lists
- File 3 (pgs. 7-26 to 7-48)
- File 4 (pg. 7-48 to back cover)
- ASTRO Digital Spectra and Spectra Plus UHF/VHF/800 MHz Mobile Radios Detailed Service Manual
- ul-68P81076C25-C_AT_DS_ASPlus-Part3_astro_d
- ASTRO Digital Spectra and Spectra Plus UHF/VHF/800 MHz Mobile Radios Detailed Service Manual
- File 1 (Front cover to pg. 6-14)
- File 2 (pgs. 7-1 to 7-25)
- File 3 (pgs. 7-26 to 7-48)
- 7.3 VOCON Section
- HLN6458D VOCON Board Schematic (Sheet 1 of 2)
- HLN6458D VOCON Board Component Location Diagrams (Sheet 1 of 2)
- HLN6458D VOCON Board Component Location Diagrams (Sheet 2 of 2)
- HLN6458D VOCON Board Parts List
- HLN6458E VOCON Board Schematic (Sheet 1 of 2)
- HLN6458E VOCON Board Schematic (Sheet 2 of 2)
- HLN6458E VOCON Board Component Location Diagrams (Sheet 1 of 2)
- HLN6458E VOCON Board Component Location Diagrams (Sheet 2 of 2)
- HLN6458E VOCON Board Electrical Parts List
- HLN6458F/G VOCON Board Schematic (Sheet 1 of 2)
- HLN6458F/G VOCON Board Schematic (Sheet 2 of 2)
- HLN6458F/G VOCON Board Component Location Diagrams (Sheet 1 of 2)
- HLN6458F/G VOCON Board Component Location Diagrams (Sheet 2 of 2)
- HLN6458F/G VOCON Board Parts List
- HLN6458H VOCON Board Schematic (Sheet 1 of 2)
- HLN6458H VOCON Board Schematic (Sheet 2 of 2)
- HLN6458H VOCON Board Component Location Diagrams
- HLN6458H VOCON Board Electrical Parts List
- 7.3 VOCON Section
- File 4 (pg. 7-48 to back cover)
- ASTRO Digital Spectra and Spectra Plus UHF/VHF/800 MHz Mobile Radios Detailed Service Manual
- ul-68P81076C25-C_AT_DS_ASPlus-Part4_astro_d
- ASTRO Digital Spectra and Spectra Plus UHF/VHF/800 MHz Mobile Radios Detailed Service Manual
- File 1 (Front cover to pg. 6-14)
- File 2 (pgs. 7-1 to 7-25)
- File 3 (pgs. 7-26 to 7-48)
- File 4 (pg. 7-49 to back cover)
- Chapter 7: Schematics, Component Location Diagrams, and Parts Lists: ASTRO Spectra Plus VOCON Section
- 7.4 ASTRO Spectra Plus VOCON Section
- ASTRO Spectra Plus Top Level Schematic (Sheet 1 of 2)
- ASTRO Spectra Plus Top Level Schematic (Sheet 2 of 2)
- ASTRO Spectra Plus RF Interface Schematic (Sheet 1 of 2)
- ASTRO Spectra Plus RF Interface Schematic (Sheet 2 of 2)
- ASTRO Spectra Plus Digital/USB Schematic (Sheet 1 of 2)
- ASTRO Spectra Plus Digital/USB Schematic (Sheet 2 of 2)
- ASTRO Spectra Plus Audio/DC Schematic
- ASTRO Spectra Plus Voltage Conversion Schematic
- ASTRO Spectra Plus Secure Interface Schematic
- ASTRO Spectra Plus VOCON Component Location Diagram, Top View
- ASTRO Spectra Plus VOCON Component Location Diagram, Bottom View
- HLN6837A ASTRO Spectra Plus VOCON Electrical Parts List
- 7.5 VCO Section
- HLD6061D and HLD6062D VHF VCO Hybrid Schematic
- HLD6061D and HLD6062D VHF VCO Hybrid Component Location Diagram
- HLD6061D and HLD6062D Parts List
- HLD4342B and HLD4343B VHF VCO Carrier Schematic Diagram
- HLD4342D and HLD4343D VHF VCO Carrier Schematic Diagram
- HLD4342B/HLD4343B VHF VCO Carrier Component Location Diagram
- HLD4342D/HLD4343D VHF VCO Carrier Component Location Diagram
- HLD4342B and HLD4343B VHF VCO Parts List
- HLD4342D and HLD4343D VHF VCO Parts List
- UHF VCO Ranges 1, 2, 3, and 4 Hybrid Schematic
- HLE6101A UHF VCO Range 1 Hybrid and HLE6102A Range 2 Hybrid Component Location Diagram
- HLE6101A UHF VCO Range 1 Hybrid and HLE6102A UHF VCO Range 2 Hybrid Parts List
- HLE6103B UHF VCO Range 3 Hybrid and HLE6104B Range 4 Hybrid Component Location Diagram
- HLE6103B UHF VCO Range 3 Hybrid and HLE6104B UHF VCO Range 4 Hybrid Parts List
- UHF VCO Ranges 1, 2, 3, and 4 Schematic Diagram
- HLE6045B Range 1 and HLE6046B Range 2 UHF VCO Component Location Diagram
- HLE6000D Range 3 and HLE6041D Range 4 UHF VCO Component Location Diagrams
- HLE6000D and HLE6041D UHF VCO Parts List
- HLF6080B 800 MHz VCO Schematic Diagram
- HLF6080B 800 MHz VCO Component Location Diagram
- HLF6080B 800 MHz VCO Parts List
- 7.6 RX Front-End Section
- HRD6001E/6002E/6011E/6012E VHF Receiver Front-End Schematic
- HRD6001E/6002E/6011E/6012E VHF Component Location Diagram
- HRD6001E VHF RXFE Parts List
- HRD6002E Parts List
- HRD6011E Parts List
- HRD6012E Parts List
- HRD6001G/6002G/6011G/6012G VHF Receiver Front-End Schematic
- HRD6001G/6002G/6011G/6012G VHF Receiver Front-End Component Location Diagram
- HRD6001G/HRD6002G/HRD6011G/HRD6012G VHF RXFE Parts List
- HRE6001B/6002C/6003B/6004B/6011B/6012B/6014B UHF Receiver Front-End Preamp and Standard Schematics
- HRE6001B/6002C/6003B/6004B/6011B/6012B/6014B UHF Receiver Front-End Hybrid Component Location Diagram
- HRE6011B UHF RXFE Pre-Amp Parts List
- HRE6012B UHF RXFE Pre-Amp Parts List
- HRE6014B UHF RXFE Pre-Amp Parts List
- HRE6001B and HRE6002C UHF RXFE Standard Parts List
- HRE6003B and HRE6004B UHF RXFE Standard Parts List
- HRF6004B/C 800 MHz Receiver Front-End Schematic Diagram
- HRF6004B/C 800 MHz Receiver Front-End Component Location Diagram
- HRF6004B/C 800 MHz RXFE Parts List
- 7.7 Power Amplifier Section
- HLD6022C VHF 50 Watt PA Schematic
- HLD6022C VHF 50-Watt PA Component Location Diagram, Side 1
- HLD6022C VHF 50-Watt PA Component Location Diagram, Side 2
- HLD6022C VHF 50-Watt PA Parts List
- HLD6064C VHF 100-Watt PA Schematic
- HLD6064C VHF 100-Watt PA Component Location Diagram, Side 1
- HLD6064C VHF 100-Watt PA Component Location Diagram, Side 2
- HLD6064C VHF R1 100-Watt PA Parts List
- HLD6032B/HLD6066B VHF 25-Watt PA Schematic
- HLD6032B/HLD6066B VHF 25-Watt PA Component Location Diagram, Side 1
- HLD6032B/HLD6066B VHF 25-Watt PA Component Location Diagram, Side 2
- HLD6032B VHF R2 25-Watt PA Parts List
- HLD6066B VHF R1 25-Watt PA Parts List
- HLE6062B and HLE6071B UHF 25-Watt PA Schematic
- HLE6062B UHF 25-Watt PA Component Location Diagram, Side 1
- HLE6062B UHF 25-Watt PA Component Location Diagram, Side 2
- HLE6062B VHF R2 25-Watt PA Parts List
- HLE6043C, HLE6044C, and HLE6049B UHF 40-Watt PA Schematic
- HLE6043C, HLE6044C, and HLE6049B UHF 40-Watt PA Component Location Diagram, Side 1
- HLE6043C, HLE6044C, and HLE6049B UHF 40-Watt PA Component Location Diagram, Side 2
- HLE6043C UHF R3 40-Watt Parts List
- HLE6044C UHF R4 40-Watt PA Parts List
- HLE6049B UHF R1 40-Watt PA Parts List
- HLE6039C, HLE6040C, and HLE6051C UHF 100-Watt PA Schematic
- HLE6039C, HLE6040C, and HLE6051C UHF 100-Watt PA Component Location Diagram, Side 1
- HLE6039C, HLE6040C, and HLE6051C UHF 100-Watt PA Component Location Diagram, Side 2
- HLE6039C UHF R3 100-Watt PA Parts List
- HLE6040C UHF R4 100-Watt PA Parts List
- HLE6051 UHF R1 100-Watt PA Parts List
- HLF6078B 800 MHz 15-Watt PA Schematic
- HLF6078B 800 MHz 15-Watt PA Component Location Diagram, Side 1
- HLF6078B 800 MHz 15-Watt PA Component Location Diagram, Side 2
- HLF6078C 800MHz 15-Watt PA Parts List
- HLF6077D 800 MHz 35-Watt PA Schematic
- HLF6077D 800 MHz 35-Watt PA Component Location Diagram, Side 1
- HLF6077D 800 MHz 35-Watt PA Component Location Diagram, Side 2
- HLF6077D 800MHz 35-Watt PA Parts List
- 7.4 ASTRO Spectra Plus VOCON Section
- Appendix A Secure Modules
- Appendix B Replacement Parts Ordering
- Glossary
- Back cover
- Chapter 7: Schematics, Component Location Diagrams, and Parts Lists: ASTRO Spectra Plus VOCON Section
- ASTRO Digital Spectra and Spectra Plus UHF/VHF/800 MHz Mobile Radios Detailed Service Manual

68P81076C25-C July 1, 2002
Theory of Operation: Command Board 3-9
3.2.3 Power-Up/-Down Sequence
Normally, switched B+ (SWB+) enters the command board from P502, pin 31. This voltage is derived
from the battery A+ voltage which enters the control head through P502, pin 30. A power FET
transistor, located in the control head (W5 and W7 models), provides the means of controlling the
main power source via the control head’s on/off switch.
When SWB+ or EMERG become active, the RPCIC EN output (U522, pin 15) goes to a logic low,
enabling the Switched +5-V and +9.6-V regulators of the RPCIC (U500). Approximately 220 ms after
the B+ is active (see Waveform W1), the power-on-reset (POR*) from U522, pin 40 switches to a
logic 1 state, enabling the microprocessor on the VOCON board. The microprocessor then
completes an initialization sequence and sets Row 5/5-V enable input to a logic low at P501, pin 15.
The input provides a low to the SIOIC to hold the 9.6-V enable on. Therefore, if SWB+ or EMERG go
inactive, the regulators will remain enabled until the microcontroller turns them off by returning the
9.6/5-V EN state to a logic high. (This is especially true with emergency, since the foot switch is
usually momentary.)
The emergency input is provided to enable the radio transceiver to be activated, regardless of the
state of the control head’s on/off power switch. The emergency input (EMERG) is activated by
opening the normally grounded foot switch connected to either P502, pin3 or P503, pin 24. This input
is routed to the SIOIC (U522, pin 31) and is internally connected to a pull-up resistor within the IC to
provide the logic 1 state change.
This change is inverted through an exclusive OR gate within the IC, outputting a logic 0 at pin 30 and
the NOR gate input (internal to the IC) to enable the 9.6-V regulator. The logic low at pin 30 is
connected to a time-out timer, which latches the 9.6-V enable output for 100 ms. This delay is
required to allow the VOCON microprocessor to initiate its start-up vectors and poll the emergency
interrupt input from P501, pin 16. The microprocessor takes control of the 9.6 V (P501, pin 15),
holding it active low regardless of the states of other inputs.
The emergency active state depends on the emergency polarity (EMERG POL) input to the SIOIC
(U522, pin 32). When the jumper JU502 is installed, emergency is active with the foot switch open.
Removing JU502 causes the emergency to go active with the switch closed.
To turn off the radio, SWB+ is taken inactive (- Vdc) by pressing the on/off switch on the control head.
The microcontroller periodically audits the SWB+ at its input port (pin 20) to determine if it has
returned to a logic high. When it sees the logic high condition (caused by an inactive switch), the
microcontroller initiates the power-down sequence, turning the voltage regulators and the radio off.