Installation Manual
Table Of Contents
- Foreword
- Installation Requirements for Compliance with Radio Frequency (RF) Energy Exposure Safety Standards
- Table of Contents
- Mobile Radio Model Numbering Scheme
- Commercial Warranty
- Chapter 1 Introduction
- Chapter 2 Standard Configurations
- 2.1 Planning the Installation
- 2.2 Radio Mounting
- 2.2.1 Dash Mount with Trunnion
- 2.2.2 Remote Mount with Trunnion
- 2.2.2.1 Transceiver
- 2.2.2.2 Control Head and Remote Mount Cabling
- 2.2.3 Locking Kit (Optional)
- 2.3 Power Cable
- 2.4 Ignition Sense Cable
- 2.5 Antenna Installation
- 2.6 Speaker
- 2.7 Microphone Hang-Up Clip
- 2.8 Completing the Installation
- Chapter 3 Options and Accessories Installation
- Chapter 4 Motorcycle Radio Installation
- 4.1 Motorcycle Radio Description
- 4.2 Installation Overview
- 4.3 Installing the Universal Mounting Plate
- 4.4 Installing the Speaker and Control Head
- 4.4.1 Handlebar Installation with Speaker and Control Head Mounted Together
- 4.4.2 Fuel Tank Console Installation with Speaker and Control Head Mounted Together
- 4.4.3 Handlebar Installation with Speaker and Control Head Mounted Separately
- 4.4.4 Fuel Tank Console Installation with Speaker and Control Head Mounted Separately
- 4.5 Installing the Speaker
- 4.6 Installing the Microphone Hang-Up Clip
- 4.7 Installing Cables
- 4.8 Installing the Weather-Resistant Enclosure
- 4.9 Transceiver and Cabling Installation
- 4.10 Installing the Antenna
- 4.11 Installing the Emergency Switch Option
- 4.12 Installing the External Alarm Relay Option
- 4.13 Installing the Headset Accessory
- 4.14 Horn/Lights Wiring
- 4.15 Emergency Switch Wiring
- Chapter 5 Finishing the Installation: Cable Connection
- Appendix A Replacement Parts Ordering
- Glossary
- Index
ii
Foreword
This manual covers all models of the ASTRO
®
XTL™ 5000 digital mobile radios (models W3, W4, W5, W7, and W9),
unless otherwise specified. It includes all the information necessary to maintain peak product performance and maximum
working time, using levels 1 and 2 maintenance procedures. This level of service goes down to the board replacement level
and is typical of some local service centers, self-maintained customers, and distributors.
For details on radio operation or component-level troubleshooting, refer to the applicable manuals available separately. A
list of related publications is provided in the section
“Related Publications,” on page vii.
Product Safety and RF Exposure Compliance
See
“Installation Requirements for Compliance with Radio Frequency (RF) Energy Exposure Safety Standards,” on page iii.
Manual Revisions
Changes which occur after this manual is printed are described in FMRs (Florida Manual Revisions). These FMRs provide
complete replacement pages for all added, changed, and deleted items.
To obtain FMRs, go to https://businessonline.motorola.com.
Parts Ordering
See
Appendix A: Replacement Parts Ordering for information on how to obtain replacement parts. For part numbers, refer
to the ASTRO XTL 5000 Digital Mobile Radio Basic Service Manual (Motorola publication part number 6881096C73).
Computer Software Copyrights
The Motorola products described in this manual may include copyrighted Motorola computer programs stored in
semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola certain
exclusive rights for copyrighted computer programs, including, but not limited to, the exclusive right to copy or reproduce in
any form the copyrighted computer program. Accordingly, any copyrighted Motorola computer programs contained in the
Motorola products described in this manual may not be copied, reproduced, modified, reverse-engineered, or distributed in
any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola products shall not
be deemed to grant either directly or by implication, estoppel, or otherwise, any license under the copyrights, patents or
patent applications of Motorola, except for the normal non-exclusive license to use that arises by operation of law in the
sale of a product.
Document Copyrights
No duplication or distribution of this document or any portion thereof shall take place without the express written permission
of Motorola. No part of this manual may be reproduced, distributed, or transmitted in any form or by any means, electronic
or mechanical, for any purpose without the express written permission of Motorola.
Disclaimer
The information in this document is carefully examined, and is believed to be entirely reliable. However, no responsibility is
assumed for inaccuracies. Furthermore, Motorola reserves the right to make changes to any products herein to improve
readability, function, or design. Motorola does not assume any liability arising out of the applications or use of any product
or circuit described herein; nor does it cover any license under its patent rights nor the rights of others.
Trademarks
MOTOROLA, the Stylized M logo, FLASHport, and ASTRO are registered in the US Patent & Trademark Office. All other
product or service names are the property of their respective owners.
© Motorola, Inc. 2004.