User's Manual
Table Of Contents
- Foreword
- Table of Contents
- Mobile Radio Model Numbering Scheme
- Commercial Warranty
- Chapter 1 Introduction
- Chapter 2 Standard Configurations
- 2.1 Planning the Installation
- 2.2 Radio Mounting
- 2.2.1 Dash Mount with Trunnion
- 2.2.2 Remote Mount with Trunnion
- 2.2.2.1 Transceiver
- 2.2.2.2 Control Head and Remote Mount Cabling
- 2.2.3 Locking Kit (Optional)
- 2.3 Power Cable
- 2.4 Ignition Cable
- 2.5 Antenna
- 2.6 Speaker
- 2.7 Microphone Hang-Up Clip
- 2.8 Completing the Installation
- Chapter 3 Options and Accessories Installation
- Chapter 4 Motorcycle Radio Installation
- 4.1 Motorcycle Radio Description
- 4.2 Installation Overview
- 4.3 Installing the Universal Mounting Plate
- 4.4 Installing the Speaker and Control Head
- 4.4.1 Handlebar Installation with Speaker and Control Head Mounted Together
- 4.4.2 Fuel Tank Console Installation with Speaker and Control Head Mounted Together
- 4.4.3 Handlebar Installation with Speaker and Control Head Mounted Separately
- 4.4.4 Fuel Tank Console Installation with Speaker and Control Head Mounted Separately
- 4.5 Installing the Speaker
- 4.6 Installing the Microphone Hang-Up Clip
- 4.7 Installing Cables
- 4.8 Installing the Weather-Resistant Enclosure
- 4.9 Transceiver and Cabling Installation
- 4.10 Installing the Antenna
- 4.11 Installing the Emergency Switch Option
- 4.12 Installing the External Alarm Relay Option
- 4.13 Installing the Headset Accessory
- 4.14 Horn/Lights Wiring
- 4.15 Emergency Switch Wiring
- Chapter 5 Finishing the Installation: Cable Connection
- Appendix A Replacement Parts Ordering
- Glossary
- Index
6881096C72-A August 7, 2003
Options and Accessories Installation: Accessory Connector Assembly Details (P2) 3-7
3.5 Accessory Connector Assembly Details (P2)
The XTL 5000 accessory connector assembly is mounted on the right rear of the radio, opposite the
antenna and adjacent to the power connector. It is fastened to the radio via jackscrews and held
together by the two cover screws. It is a multi-functional connector that allows for many different
types of adaptations. All approved accessory wires are securely strain-relieved through the exiting
slots at the back of the accessory connector assembly. The terminations that are supplied with all
accessories are designed to be fully engaged and locked into the plug connector (P/N 6680163F01).
They can also be detached for service with the assistance of a terminal removal tool. The accessory
connector assembly can be serviced multiple times for future installation upgrades.
The accessory connector assembly, supplied with every XTL 5000 dash-mounted radio, is equipped
with a 26-pin plug assembly, two covers, two jackscrews, two cover screws, one emergency jumper,
one ignition sense cable assembly, and one speaker pigtail. The jumper is provided to complete the
circuit for emergency mode. If this circuit becomes open, the radio will be set to emergency mode.
3.5.1 Installation into the Vehicle
1. Disconnect the negative terminal from the vehicle’s battery. Make sure that the battery cable
is secured such that it will not power the vehicle’s electrical system.
2. Place the accessory connector assembly in the approximate location for the permanent
installation of the radio. Allocate a sufficient service loop for ease of removing and servicing
the radio.
3. Route the ignition wire to either an ignition switch circuit or a power source that is always hot
(see
Section 2.4 on page 2-14). In either case, verify that the source will be capable of
withstanding a load of 4 amps (see the wiring diagrams in the vehicle manufacturer’s service
manual). Always use the supplied fuse holder to prevent damage to the radio.
4. Secure wires with tie straps or electrical tape to prevent damage to or entanglement of the
wire. If wires are passed through drilled holes through firewalls or through any other metal
panels within the vehicle, the holes must be fitted with a rubber grommet (not supplied) to
prevent shaving of the wire’s protective jacket, which could cause electrical shorting.
NOTE: The speaker pigtail is connected to the speaker assembly. Be sure not to route the speaker
pigtail or wires through any areas that could cause potential damage to them. The audio
system is a floating ground; therefore, any speaker lines that come into contact with the
ground can cause damage to the radio. Check all wires for electrical shorts; properly repair
any electrical shorting issues immediately.
5. If there are no issues, reconnect the battery. Follow the vehicle manufacturer’s instructions
for the proper procedure.
3.5.2 Installation onto the Radio
The accessory connector assembly is fastened to the back of the radio by jackscrews. The radio
should be fully mounted and secured in its trunnion prior to connecting the accessory connector
assembly to the radio. Be sure when connecting the accessory connector assembly to the radio that
there are no foreign materials in the mating surfaces. Do not force the connector on. It should slide
on with very little resistance. Be sure that both jackscrews are engaged in their threaded holes
before tightening them. Finger tighten the jackscrews securely to prevent loosening.
CAUTION Before installing any electrical equipment, check the vehicle manufacturer’s
user manual.
The installation of this device should be completed by an authorized servicer
or installer.