GE 7554 YSX-EAS 0611 356499003 - GB USE AND MAINTENANCE MANUAL 01/06/11 35649M00 preparato da UPT approvato da DITE
© MOSA REV.0-01/06 DESCRIPTION OF THE MACHINE GE 7554 YSX M 0 Main Characteristics of the unit • Threephase power 5.
© MOSA REV.3-02/09 M Quality system 01 UNI EN ISO 9001 : 2008 The certifying institute, ICIM, which is a member ofthe International Certification Network IQNet, awarded the official approval to MOSA after anexamination of its operations at the head office andplant in Cusago (MI), Italy.
REV.0-01/06 M 01 M 1.01 M 1.1 M 1.4 M 1.5 M2 M 2.1 M 2.5 -…. M 2.6 M 2.7 M3 M 4.1 M 6.9 M 20 M 21 M 30 M 31 M 37 M 38.5 M 39.4 M 40.2 M 43... M 45 M 46 M 53 M 60 M 61-…..
Copyright © MOSA GE_, MS_, TS_, EAS M 1.01 1.0-10/02 ATTENTION This use and maintenance manual is an important part of the machines in question. The assistance and maintenance personel must keep said manual at disposal, as well as that for the engine and alternator (if the machine is synchronous) and all other documentation about the machine. We advise you to pay attention to the pages concerning the security (see page M1.1). © All rights are reserved to said Company.
Notes © MOSA GE_, MS_, TS_, EAS_ M 1-1 1.0-10/02 INFORMATION Dear Customer, We wish to thank you for having bought from MOSA a high quality set. Our sections for Technical Service and Spare Parts will work at best to help you if it were necessary. To this purpose we advise you, for all control and overhaul operations, to turn to the nearest authorized Service Centre, where you will obtain a prompt and specialized intervention.
REV.5-03/11 CE MARK M 1.4 Any of our product is labelled with CE marking attesting its conformity to appliable directives and also the fulfillment of safety requirements of the product itself; the list of these directives is part of the declaration of conformity included in any machine standard equipment. Here below the adopted symbol: CE marking is clearly readable and unerasable and it can be either part of the data-plate. The indication is shown in a clear, readable and indeleble way on a sticker.
© MOSA REV.0-01/06 TECHNICAL DATA GE 7554 YSX M 1.5 The generating set GE 7554 is a unit which transforms the mechanical energy, generated by endothermic engine, into electric energy, through an alternator. Is meant for industrial and professional use, powered by an endothermic engine; it is composed of various main parts such as: engine, alternator, electric and electronic controls, the fairing or a protective structure.
1.0-11/99 SYMBOLS IN THIS MANUAL - The symbols used in this manual are designed to call your attention to important aspects of the operation of the machine as well as potential hazards and dangers for persons and things. IMPORTANT ADVICE - Advice to the User about the safety: + N.B.: The information contained in the manual can be changed without notice. Potential damages caused in relation to the use of these instructions will not be considered because these are only indicative.
REV.2-06/10 SYMBOLS STOP - Read absolutely and be duly attentive Read and pay due attention ! GENERAL ADVICE - If the advice is not respected damage can happen to persons or things. HIGH VOLTAGE - Attention High Voltage. There can be parts in voltage, dangerous to touch. The non observance of the advice implies life danger. FIRE - Danger of flame or fire. If the advice is not respected fires can happen. HEAT - Hot surfaces. If the advice is not respected burns or damage to things can be caused.
© MOSA ! 1.0-06/00 The installation and the general advice concerning the operations, are finalized to the correct use of the machine, in the place where it is used as generator group and/or welder. Stop engine when fueling CHECKING BOARD Do not smoke, avoid flames, sparks or electric tools when fueling. Unscrew the cap slowly to let out the fuel vapours. ENGINE M 2-5 GE_, MS_, TS_ INSTALLATION AND ADVICE BEFORE USE Slowly unscrew the cooling liquid tap if the liquid must be topped up.
© MOSA REV.1-06/07 M 2.6 INSTALLATION AND ADVICE INSTALLATION AND ADVICE BEFORE USE GASOLINE ENGINES + Use in open space, air swept or vent exhaust gases, which contain the deathly carbone oxyde, far from the work area. Check that the air gets changed completely and the hot air sent out does not come back inside the set so as to cause a dangerous increase of the temperature. 1,5 m DIESEL ENGINES + Use in open space, air swept or vent exhaust gases far from the work area.
© MOSA REV.1-02/04 M 3 UNPACKING NOTE ! + Be sure that the lifting devices are: correctly mounted, adequate for the weight of the machine with it’s packaging, and conforms to local rules and regulations. When receiving the goods make sure that the product has not suffered damage during the transport, that there has not been rough handling or taking away of parts contained inside the packing or in the set. In case you find damages, rough handling or absence of parts (envelopes, manuals, etc.
© MOSA REV.1-06/10 TRANSPORT AND DISPLACEMENTS COVERED UNITS ! M 4-1 NOTE Transportation must always take place with the engine off, electrical cables and starting battery disconnected and fuel tank empty. Be sure that the lifting devices are: correctly mounted, adequate for the weight of the machine with it’s packaging, and conform to local rules and regulations. Only authorized persons involved in the transport of the machine should be in the area of movement.
CTM2 ASSEMBLY © MOSA M 6.9 1.0-10/01 ATTENTION The CTM accessory cannot be removed from the machine and used separately (actioned manually or following vehicles) for the transport of loads or anyway for used different from the machine movements.
© MOSA 1.1-09/05 Set-up for operation (Engine diesel) Air cooled systems OIL BATH AIR FILTER BATTERY WITHOUT MAINTENANCE Connect the cable + (positive) to the pole + (positive) of the battery (after having taken away the protection), by properly tightening the clamp. Check the state of the battery from the colour of the warning light which is in the upper part. - Green colour: battery OK - Black colour: battery to be recharged - White colour: battery to be replaced DO NOT OPEN THE BATTERY.
GE 6000/6500 SX/GS GE 6000/6500 DES/GS-L GE 7000 SX/GA ENGINE STARTING - STOPPING THE ENGINE © MOSA REV.1-09/06 M 21 STOPPING THE ENGINE Check daily ☞ Before stopping the engine it is compulsory to effect the following operations: - stop to draw three/single-phase current from the auxiliary sockets. NOTE Do not alter the primary conditions of regulation and do not touch the sealed parts.
M 30 CONTROLS LEGENDE 4A 9 10 12 15 16 17 19 22 23 24 24A 24B 25 26 27 28 29 30 31 31A 31B 31C 32 33 34 34A 35 36 37 42 42A 47 49 54 55 55A 56 59 59A 59B 59C 59D 59E 59F 63 66 67A 68 69A 70 71 72 73 74 75 76 79 86 86A 87 88 A3 REV.1-10/07 Hydraulic oil level light Welding socket ( + ) Welding socket ( - ) Earth terminal A.C. socket Accelerator lever Feed pump 48V D.C.
REV.
USE AS A GENERATOR © MOSA REV.0-06/99 ☞ It is strictly forbidden to connect the group to the public mains a/o to another source of electric power. WARNING Sockets are not self-locked: tension is avaible immediately after starting also with no plug. CT 230 SX GE 6000 - 6500 SX/GS GE 7000 SX/GA M 37 THERMOPROTECTION If you overload the genset the thermoprotection will automatically switch off. lf the thermoprotection is released, disconnect all the connected loads.
ACCESSORY USE © MOSA REMOTE CONTROL TCM 5 - 5D - 6 REV.0-09/08 M 38.5 MAKE SURE When the TCM 5 5D-6 is used, it is not possible to connect the E.A.S automatic intervention unit. USE OF THE REMOTE CONTROL TCM 5 The coupling of the TCM 5 with the generating set, permits to work far from the set itself. The remote control is connected to the front plate, with a multiple connector.
USE OF THE PROTECTION © MOSA 1.1-04/03 ENGINE PROTECTION ES - EV M 39.4 ENGINE PROTECTION (ES - EV) The devices ES or EV ensure the protection of the engine in case of low oil pressure or engine high temperature.
Diesel engine Troubleshooting REV.3-07/06 Problem The motor does not start up Possible cause M 40.2 Solution ENGINE 1) Start-up switch (I6) (where it is assembled) in 1) Check position incorrect position 2) Emergency button (L5) pressed 2) Unblock 3) Preheating (where it is assembled) 3) Lacking or insufficient preheating phase for sparkplugs. Malfunction in circuit: repair. 4) Engine control unit or starting key faulty. 4) Replace 5) Battery low 5) Recharge or replace.
Troubleshooting REV.4-03/11 Problem Diesel engine Possible cause M 40.2.1 Solution GENERATOR 1) 2) 1) 2) Voltage switch in position 0 Voltage switch faulty 3) 4) 3) Protection tripped due to overload Differential protection device tripped.
© MOSA REV.0-06/10 M 43 MAINTENANCE ! WARNING Have qualified personnel do maintenance and troubleshooting work. Stop the engine before doing any work inside the machine. If for any reason the machine must be operated while working inside, pay attention moving parts, hot parts (exhaust manifold and muffler, etc.) electrical parts which may be unprotected when the machine is open.
MAINTENANCE © MOSA M 43.1 GE 1.0-09/05 ATTENTION ■ ■ Maintenance operations on the electricity-generating group prearranged for automatic operation must be carried out with the panel in RESET mode. Maintenance operations on the installation’s electrical panels must be carried out in complete safety by cutting off all external power sources: ELECTRICAL POWER, GROUP and BATTERY.
© MOSA REV.0-06/07 M 45 STORAGE In case the machine should not be used for more than 30 days, make sure that the room in which it is stored presents a suitable shelter from heat sources, weather changes or anything which can cause rust, corrosion or damages to the machine. + Have qualified personnel prepare the machine for storage. GASOLINE ENGINE Start the engine: lt will run until it stops due to the lack of fuel. Drain the oil from the engine sump and fill it with new oil (see page M25).
© MOSA + REV.0-06/07 M 46 CUST OFF Have qualified personnel disassemble the machine and dispose of the parts, including the oil, fuel, etc., in a correct manner when it is to be taken out of service. As cust off we intend all operations to be made, at utilizer’s care, at the end of the use of the machine.
REV.
A B C D E F G H I L M N P Q R S T U V Z X W Y A1 B1 C1 D1 E1 F1 G1 H1 I1 L1 M1 N1 O1 P1 Q1 R1 S1 T1 U1 V1 Z1 W1 X1 Y1 A2 B2 C2 D2 E2 F2 G2 H2 I2 L2 M2 N2 O2 P2 Q2 R2 S2 T2 U2 V2 Z2 W2 X2 Y2 A3 B3 C3 D3 E3 : Alternator : Wire connection unit : Capacitor : G.F.I.
REV.0-07/10 Stromlaufplan Esquema eléctrico GE 7554 YSX M 61.
REV.0-07/10 Stromlaufplan Esquema eléctrico GE 7554 YSX M 61.
