Product Manual

ManualsBrandsMosa ManualsDiesel Generators6kva Yanmar Diesel 170A DC Welder Generator TS 200 DES/EL

Troubleshooting

TS 200 DES/EL

P1 No welding current but

auxiliary output is OK

1) Position of remote control switch

2) Potentiometer defect in welding

current control

3) Welding current signal interrupter

4) Defect card

5) Defect in diode bridge

Problems

Possible cause Solution

1) Check that it is in OFF position if there is no remote control, on

"0N" with remote control inserted.

2) Check the continuity of the welding potentiometer and relative

connections.

3) Check that cables from shunt to card are in perfect state.

4) Replace card.

5) Check the diode or the controlled diodes.

P2 Defect in welding, high and

discontinued sparks

1) Defect in connections between

shunt and potentiometer

2) Defect in diode bridge

3) Defect in card

1) Check the continuity and the state of different connections which

go to the card from the shunt as well as from the potentiometer.

2) Check the diodes and controlled diodes.

3) Replace the card.

1) Check the wiring inside the welder for a short circuit between

cables or to ground.

2) If the wiring is OK, short circuit the condenser to be sure that

it is discharged, disconnect all wires from condenser and,

using an ohmmeter, check that the condenser is not short

circuited.

3) If the condenser box is OK, disconnect all leads from the stator

except for those going to the condenser box and check the

output from the alternator.

If there is no output from the welding winding and the auxiliary

winding, replace the stator.

4) If there is output from all windings reconnect the diode bridge

and check if there is welding current. If not the diode bridge is

defective. If there is welding current connect the auxiliary

power leads one at a time until there is no output; at this point,

the short circuit is in that line..

1) Short circuit in wiring

2) Defective condenser

3) Defective stator

4) Short circuited diode b

WELDING

GENERATION

1) Warning light defect 1) Replace warning light

1) Differential switch not inserted

2) Differential switch malfunction

1) Turn on the switch.

2) Replace the switch.

1) Intervention of thermal switch due

to excessive current.

2) Thermal switch malfunction.

30/11/06 27292-GB

ENGINE

P3 No welding output and no

auxiliary power output

P1 Warning light “POWER ON” off,

but regular voltage at the sockets

P2 Three-phase voltage not present

at the socket but present on other

sockets

P3 No single phase voltage one

socket but reading is normal

on the other sockets.

1) Push in the thermal switch.

2) Replace the thermal switch

1) Disconnect all outputs on the generator except for those on the

condensers and re-start machine; check for voltage on

condensers.

1) Short circuit present on the

generator outputs.

P4 No voltage present

P1 The engine does not start or stops

immediately after startup.

P2 The battery does not charge.

Battery charge warning light (N1)

lit

P3 For other problems, refer to the

attached engine manual

1) Low battery voltage, battery dead

or defective.

2) Presence of air in the fuel supply

circuit.

1) Faulty battery charger

2) Battery charger alternator de-

fective.

1) Check the warning light “battery condition”- Green colour:

battery OK - Black colour: battery to be recharged - White

colour: battery to be replaced. DO NOT OPEN THE BATTERY.

2) Carry out de-aeration on the fuel system. See engine operating

manual.

1) Check the battery charger/regulator, replace if faulty

2) Replace