Installation manual

© 2014 EcoInnovation Ltd (NZ) Page 87
draw more than 2.42 kW for a sustained period you should install a larger battery bank and
inverter.
7.1.6. Battery life expectancy
In practice battery life is generally around 3-12 years, with 7-8 year life typical. Batteries are
occasionally flattened accidentally and this can have a significant impact on their total life.
Keeping them in a good state of charge (near full charge) will prolong their life.
Although there are many instruments to help determine battery state of charge, the most
reliable method is a hydrometer. A hydrometer can only be used with wet cell batteries.
Check your battery state of charge weekly and keep a log book. If your state of charge is
falling, either increase generation or decrease consumption. You need to generate at least
20% more than you use to allow for system losses.
Two parallel battery strings are better than one - a loose connection in a single battery string
can expose the whole power system to overvoltage from the runaway turbine. Two battery
strings provide more redundancy. Generally it is regarded as good practice not to have
more than three parallel banks.
Connecting batteries in series increases the voltage but not the amp hour capacity.
Connecting batteries in parallel increases the amp hour capacity but not the voltage.
Energy capacity is the same for a given weight of batteries.
7.2. Battery housing
Batteries need to be understood for what they are. Here are some key points:
Batteries operate best when kept at around 10ºC to 20ºC. Never freeze
them. Fully charged batteries are hard to freeze but flat batteries are more easily frozen.
At low temperatures battery performance is sluggish but life expectancy is good.
Batteries are full of sulphuric acid, lead and small amounts of other chemicals which
must not leak into the environment. Lead and its compounds are persistent poisons.
Chemicals must not fall on or into batteries as this may cause a chemical reaction. Rain
water should be avoided as it may wash other material into the cells.
Batteries store energy in chemical form and can release this as electricity
very quickly if there is a short circuit. A short circuit can convert a steel ruler
or spanner to molten metal spray and cause significant personal injury.
Protection from falling objects is required.
Batteries are heavy and need a solid flat supporting surface. Good access for
installation and replacement to avoid lifting injuries is required.
Batteries give off hydrogen and oxygen gas during charging in the correct proportions
for an explosion. Ventilation is required.
Batteries are not maintenance free. All batteries need to be checked periodically for
individual voltage and flooded batteries also need to be checked with a hydrometer.
Batteries need to be checked for electrolyte level regularly and topped up. If this is not
done they will be ruined and the risk of explosion increases.
It is important to plan the accommodation of the batteries so that topping up with water is
easy to do. Batteries will use more water as they age.