TF MEGA-S FOLDER Instruction manual Be sure to read this manual prior to use 0 and leave it at the site of us for easy reference!
DECLARATION OF CONFORMITY HEFTER Systemform GmbH, Am Mühlbach 6, 83209 Prien am Chiemsee, Germany, declares that the following product, Name of product : Hefter Folder Models : TF-MEGA-S complies with the provisions defined by the regulations listed below.
Disposal of Old Electrical & Electronic Equipment This symbol (the symbol of the crossed out wheeled bin) indicates that in European countries this product should not be disposed of as household waste. Please recycle where facilities exist by checking with your local authority or supplier for recycling advice. By ensuring this product is disposed of correctly through proper treatment, recovery and recycling, you will help prevent potential negative effects on the environment and human health.
Introduction Thank you for purchasing a Morgana Systems product. This instruction manual helps you to make sure using the folder TF MEGA-S safely and according to its specifications. Be sure to read this manual carefully prior to using the TF MEGA-S. This manual gives you information on the operation of the machine, detailed safety instructions, information about regular maintenance and error handling. The folder TF MEGA-S is an office folding machine which is only destined fort he folding of paper.
Safety precautions Watch the following remarks and warnings during the operation of the machine. This way you will prevent any possible danger, personal injury or damage of the machine. WARNING CAUTION Ignoring this mark could result in the possibility of Ignoring this mark could result in the possibility of serious injury or even death. serious injury or even death. Ignoringthis this mark mark could could result of Ignoring resultininthe thepossibility possibility physical damage.
Operating environment Operate this unit in the following environment: Temperature: +5°C up to +35° (storage temperature -10°C up to +50°C) Humidity: 20% up to 85% (storage: 10% up to 90% rel. humidity) no condensation No direct sunlight Reasonably free from dust subject to only little or no vibration free from air-borne salt no harmful chemicals the machine may not be exposed to water Warning: Keep this unit and the power cord away from heaters and heater vents.
Warning: Do not damage the power cord or power plug. Do not scratch, alter, bend, twist, pull or place heavy objects on the power cord or power plug. This could result in damage, a fire or an electrical shock. Do not touch the power switch with wet hands. Otherwise electric hazards may occur. Do not remove the cover or back panel. This unit contains high-voltage components that could cause an electrical shock. Do not disassemble, modify or repair this machine.
Labels „Warning“ / „Caution“ For your own safety there are labels with safety instructions on the fixed on the machine: WARNING CAUTION These labels may not be removed or changed. If a label gets dirty, breaks or gets lost, it must be replaced immediately. You can get a new label from Morgana Systems or an authorized dealer. For safety reasons you may only use the specified mains fuse! Do not grip into the machine during operation.
Index Introduction .................................................................................................................... 3 Safety precautions .............................................................................................................. 4 Power supply ......................................................................................................................... 4 Operating environment ...................................................................................
Chapter 3 Maintenance and cleaning of the machine 1. Cleaning the rubber roll ................................................................................................... 18 2. Cleaning the paper feed rings ......................................................................................... 18 3. Cleaning the sensor......................................................................................................... 18 4. Cleaning the paper separator pad ......................................
Chapter 1 Before operation 1. Features The TF MEGA-S is designed to fold paper into 4 fold types and up to 6.900 folds per hour (specification for single fold with 80 g/m² paper).
2. Installation 1. Standard components Fold plate 1 Fold plate 2 Operating manual Cable 2. Press release lever Remove any press release lever (adhesive tapes) 3. Install parts 1. Install lower fold plate 3. Expand the paper feeding tray 2. Install upper fold plate 4. Expand the paper tray 11 5.
3. Names and functions 1. Upper fold plate 2. a. Fold adjusting button – quick adjustment b. Fold adjusting knob – fine adjustment 3. Control panel 4. Lower fold plate 5. power switch (On/Off) 6. Paper eject tray 7. Paper eject stop (adjustable) 8. Stacking rolls (adjustable) 9. Extension of paper feeding tray 10. Paper feeding guidance (left & right) 11. Paper feeding tray 12. Top cover 13. Paper feeding rolls (under the top cover) 14. Rubber roll (under the top cover) 15.
4. The control panel 1 Display 5 = C = Clear 4 = Count = precounter 3 = Start 2 = Stop 1. Display with counter and status indication 2. Stop key (folding process is stopped) 3. Start key 4. Precounter = key for precounting (always in steps of 10) 5. Clear button / counter 5. The stacking device Adjust the stacking rolls according to the size of the paper and the fold type. If a DIN A4 paper is folded, e.g. Z-fold, adjust the stacking rolls to 3.
6. Handling the paper 1. use of the paper Make sure that the printing ink on the paper has dried completely prior to use. Otherwise the feeding rolls, the folding rolls and the paper may become dirty. Paper printed with spezial ink may cause the swelling and deformation of the robber rolls, leading to folding misalignment.
Chapter 2 Basic operation 2.1 Switching on Switch on the machine at the main switch. 2.2 Adjusting the paper width Release the locking screw of the paper feeding guidances and adjust the paper guidances to the paper width. 2.3 Inserting the paper Press down the paper feeding try. Insert the stack of paper. Now adjust the paper width exactly. Make sure to position the paper centered and neatly. Press the side guidance to each side of the paper lightly and tighten the fixing screws.
2.4 Selecting the fold type Quick adjustment: Lift the adjusting knob for the upper folding plate and move it to the position needed. The scale will help you to find the correct position for the fold type. Then have the adjusting knob snapped. Fine adjustment: Turn on the fine adjusting knob (at the top of the folding plate) to the left or right until you have reached the exact position. The same must be done for the lower folding plate: Quick adjustment: Lift the knob, move it and have it snapped.
1. Working with pre-counter: Enter the number of sheets you want to fold with the key “Count“ (in steps of 10) Press the green „Start“ button to start the folding process. The number of sheets will be folded. After that the machine will stop automatically. 2. Working with counter: Press the „C“ key (for about 2-3 seconds) This will delete the counter. Then set it back to Zero. Press the green „Start“ key and the folding process will start.
Chapter 3 Maintenance and cleaning the machine 1. Cleaning the rubber roll Open the top cover. Rotate the rubber roll manually and clean it with a moistened cloth. We recommend using a special cleaning liquid for rubber rolls. 2. Cleaning the paper feed rings Open the top cover. Rotate the paper feed rings manually and clean them with a moistened cloth. We recommend using a special cleaning liquid for rubber rolls. For cleaning the rear paper feed rings we recommend to first remove the fold plates. 3.
Chapter 4 Trouble shooting guide 1. Paper jam / empty Remove paper jam or refill the paper. Press „Start“ again. 2. Cover open Close the top cover. Press „Start“ again. 3. Fold plate 1 not set correctly (Plate-1 set err) Insert the top fold plate correctly (see installation part). 4. Fold plate 2 not set correctly (Plate-2 set err) Insert the top fold plate correctly (see installation part).
5. Paper jam or paper empty at paper outlet Remove paper jam at the paper receiving. Press key C to cancel the error indication. 6. Paper jam at paper feeding station Remove the paper jam at the feeding area. Remove any paper scraps. Press key C to cancel the error indication. 7. No illumination on LCD display 1. Check if the machine is connected to the mains supply! 2. Check if the machine is switched on! 3. Check the fuse. (you find it at the rear of the machine next to the socket for the cable).
9. Paper gets stuck in the fold plates 1. 2. 3. Remove both fold plates Check if there are any paper scraps in the fold plates Re-install both fold plates (see installation part) 10. The paper is not folded parallely 1. The adjustment wheel for the folding parallelism is located at the right side of the paper feeding tray (= paper feeding angle) (see name and function). 2. There is an indication for the shaft adjustment (pin and hole). 3.
Chapter 5 Appendix Technical specifications: Model TF MEGA-S Paper size Max. : 225mm (width) x 360mm (length) Min. : 85mm (width) x 100mm (length) Standard paper size DIN A4 / DIN A5 Paper weight 50 – 150 g/m² Paper quality Office paper, recycling paper Speed 115 sheets/min.
