MV 2 SERIES GAS FRYER OWNER’S MANUAL Country of Destination GB and IE Manual Part No: 932973-01 Manual Rev No: 1 MD Gas Fryer Page 1 of 30
Model No. Product Description Rev.
INDEX Page Cover Sheet: 1 Revision Sheet: 2 Index: 3 Introduction: 4&5 General Introduction 4 Important Note 5 Specification: 6 - 11 Gas Pressure / Connection 6 Overall Dimensions 8 - 11 Installation: 12 - 14 Important Note 12 Positioning 12 Checking & Commissioning 13 & 14 User’s Instruction: 15 – 20 Important Note 15 Operation 16 & 17 Cooking Guide 18 Cleaning 19 & 20 Service & Maintenance: 21 - 27 Routine Maintenance 21 - 22 Fault Finding 23 Wiring Diagram 24
INTRODUCTION This manual contains all the required information to ensure that your new appliance is installed correctly and that you have all the information necessary to identify and order spare parts. It also contains comprehensive instructions for the user and for cleaning the appliance. To maintain peak performance, it is recommended that the appliance be regularly serviced and that when ordering spare parts, reference be made to the appropriate list quoting the Part No. and the description therein.
Introduction (cont.) Important Before installing any item please refer to the installation instructions. We recommend that all servicing other than routine cleaning be carried out by our authorised service agents and will accept no responsibility for work carried out by other persons. For satisfactory operation, parts of catering equipment become hot.
SPECIFICATION Gas Pressures Natural Gas 20mbar(8.0” w.g.) 15mbar(6” w.g.) Propane Gas 37mbar(14.8” w.g.) 37mbar(14” w.g.) Gas Connection ½” BSP Taper Male (Rp 1/2”) When connecting using a flexible hose fit a ¾” BSP hose Heat Input (Nett) Natural Gas Propane Gas m3/hr Btu/hr kW kg/hr Btu/hr kW 300 Fryer 1.4075 45,379 13.3 1.065 46,403 13.6 450 Fryer 2.87 92,806 27.2 1.84 80,182 23.5 600 Fryer 3.48 115,871 33.1 2.52 109,866 32.2 600 Twin Tank Fryer 3.55 114,643 33.
600 Fryer 600 Twin Tank Fryer Width 600mm ( 23.6”) 600mm ( 23.6”) Depth 700mm ( 27.5”) 700mm ( 27.5”) Height 950mm ( 37.4”) 950mm ( 37.4”) 460mm x 480mm 2 x 230mm x 480mm (18.1” x 18.8”) 2 x (9” x 18.8”) 23 Litres 2 x 17 Litres (5.1 Gallons) 2 x (3.8 Gallons) 85 kg (187 lbs.) 85 kg (187 lbs.) 45.4 kg 2 x 22.7 kg (100 lbs.) 2 x (50 lbs.) Pan Area (W x D) Oil Capacity Weight Output of raw chips/hr Air Requirements Area 300 Fryer 74 cm2 (11.5 in2) 450 Fryer 120 cm2 (18.
Specification (cont.
Specification (cont.
Specification (cont.
Specification (cont.
INSTALLATION Important Your attention is drawn to the latest GAS SAFETY (INSTALLATION & USE) REGULATIONS 2000. This appliance MUST be installed by a competent person in accordance with these and any other relevant regulations. Users, too, should be aware of the regulations governing the use of gas appliances, particularly with respect to the need for regular servicing.
Installation (cont.) Important Note These appliances are to be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of substances harmful to health in the room in which they are installed. The appliance MUST NOT be connected DIRECTLY to a flue or ventilating system, although the flue products of two or more appliances may be directed into a common outlet when building a suite of appliances (see separate instructions for suiting appliances).
Installation (cont.) Checking and Commissioning (cont.) ALTHOUGH EVERY APPLIANCE IS TESTED AND SET BEFORE IT LEAVES THE FACTORY, IT IS IMPORTANT THAT THE INSTALLER RE-CHECKS CERTAIN FUNCTIONS BEFORE LEAVING THE SITE. CHECK THE GAS PRESSURE AT THE APPLIANCE THUS: The pressure test point is behind the compartment door on the Control Valve. Connect a manometer (U tube) to the test point. Turn on the gas supply and light the appliance.
USERS INSTRUCTIONS Important Note! The attention of the user is drawn to the requirements of the GAS SAFETY (INSTALLATION & USE) REGULATIONS 2000. This appliance MUST be used in accordance with those, particularly so in respect of the need for regular servicing. The attention of the user is also drawn to the requirement that those parts, which have been protected by the manufacturer or his agent, are not to be adjusted by the user.
Users Instructions (cont.) Lighting Instructions WARNING: DO NOT LIGHT THE BURNERS WHEN THE PAN IS EMPTY. 1) Open the compartment door; ensure that the drain valve is fully closed (turn clockwise) and the locking chain is engaged. Check that the cooking oil is up to the level marked at the back of the pan. The oil required to fill the pan to the level is: 300 Fryer 17 Litres (3.8 gallons 450 Fryer 20 litres (4.4 gallons) 600 Fryer 23 litres (5.1 gallons) 600 Twin Tank Fryer 2 x 17 litres (3.
Users Instructions (cont.) Use of Solidified Oil or Fat 1) In an Empty Pan. IMPORTANT: If solidified oil or fat is to be used, remove the grid from the bottom of the pan, break the solidified oil or fat into small pieces and fill the V shaped bottom of the pan. Light the appliance and turn the thermostat knob to 130° C. Continue to add pieces of fat into the pan until the V shaped bottom is filled with the molten fat.
Users Instructions (cont.) Cooking Instructions (cont.) Chip Frying The recommended load for each batch is 2 ¼ kg (5 lbs.) for each basket. This will fill the basket about 2/3 rd full and it is important that this load should not be exceeded. Fish Frying Cook fish by free floating them. Seven or eight 100g pieces in the 300 Fryer or 12 - 14 pieces in the 600 Fryer may be cooked at one time.
Users Instructions (cont.) Cleaning It will be found that it takes less time and effort if appliances are cleaned every day, particularly while they are still warm and before grease and spillages are burnt on. PROPRIETARY OVEN CLEANER MUST BE USED WITH CARE; THEY ARE HIGHLY CORROSIVE AND MAY CAUSE DAMAGE TO SURFACES AND COMPONENTS. Clean stainless steel with soap and hot water or a mild detergent solution. Rinse and dry thoroughly. DO NOT USE CAUSTIC OR ABRASIVE CLEANERS, DO NOT USE ABRASIVE PADS.
Users Instructions (cont.) General Maintenance and Care This equipment is designed and manufactured to give you long, satisfactory service at low cost, provided that it is given proper care and attention at all times. Frequent cleaning and regular checking of correct adjustments will be rewarded by reduced operating and maintenance costs, minimum downtime and regular results from your cooking. DO NOT POKE WIRE INTO BURNER PORTS OR ORIFICES TO CLEAR THEM OF OBSTRUCTION. SEND FOR A QUALIFIED ENGINEER.
SERVICE AND MAINTENANCE Maintenance MUST only be carried out by a competent person. Ensure that the gas and electricity supply to the appliance has been turned “OFF” before dismantling any components. Routine Maintenance Procedure 1) Ensure that the Fryer pan is filled with oil. 2) Fit a manometer (U tube) to the pressure test point on the gas control valve and go through the lighting procedure.
Service and Maintenance (cont.) To Check Override Thermostat During this check the temperature of the oil in the tank will reach up to 230°C and the greatest care must be taken. It is preferable that old oil is used, as the oil will not be suitable for frying after the test. 12) Re-heat the oil in the tank to 190°C.
Service and Maintenance (cont.) Fault Finding Fault Pilot will not establish. Possible Cause High Limit Thermostat has tripped Remedy Reset high limit thermostat. Check calibration of operating thermostat, as this may be too high causing the high limit to trip. Operating thermostat should cut off the main burners at 180ºC when set to maximum temperature.
Service and Maintenance (cont.
Service and Maintenance (cont.) ENSURE THAT THE GAS SUPPLY TO THE APPLIANCE HAS BEEN TURNED OFF BEFORE REMOVING OR DISMANTLING ANY GAS CONTROLS. 1) Removing the Thermostat Drain the fryer of any oil. Open the compartment door and remove the thermostat knob. Undo the thermostat phial gland nut from the tank and withdraw the phial/bulb. Undo the two screws fastening the thermostat to the fixing bracket Disconnect the two wires (noting their positions) and the thermostat can now be removed.
Service and Maintenance (cont.) 4) Removing the Control Valve Open compartment door, lift off the bottom heat shield and remove the burner heat shield secured by four screws. Disconnect the burner feed pipe coupling and the pilot pipe coupling at the control valve. Undo the nut securing the thermocouple to the control valve. Disconnect the four wires to the valve (noting their positions). Undo the union coupling from the inlet pipe to the control valve.
Service and Maintenance (cont.
SPARE PARTS LIST Part Number Description 930875-09 Control Knob 915776-08 Injector NG – 2.15mm …………….(300) X02911 931767-16 Quantity 1 or 2 2 Injector LP – 1.35mm………………..(300) 2 Injector – NG – 2.36 mm 4 (600 Twin Tank) 931767-17 Injector – LP – 1.50 mm (600 Twin Tank) 4 931767-18 Injector – NG - 3.03 mm (450) 2 931767-19 Injector – LP – 1.84 mm (450) 2 931767-20 Injector – NG – 3.42mm (600) 2 931767-21 Injector – LP – 2.
Spare Parts List (Cont.
WARRANTY COVER The Company offer twelve months warranty with each new piece of equipment subject to our normal conditions of sale and will undertake responsibility for warranty subject to the additional following conditions. Notice of the defect/damage is given within 48 hours of breakdown or in the case of damage four days from the date of despatch and the manufacturer given adequate opportunity to examine the goods in order that appropriate action can be taken.
