Specifications
CT Corsair   Final Report   May 2, 2014 
16 
5.3  Free Body Analysis: Torque Requirements 
To  determine  the  motor  torque  requirement,  it  was 
necessary  to find  the total  static simulator  weight  the 
motors  have  to  overcome.  This  weight  includes 
pushrods, the central spring, the universal joint and the 
platform.  These components  are  shown  in  Figure  13. 
Using a platform scale, this weight was determined to be 
240lbs. 
Included in the simulator weight was an estimate of the 
cabin  weight.  This was  broken  into two  portions:  the 
pilot weight and the  structure weight. The maximum 
pilot was estimated to  be 250lbs as recommended in 
ETC’s  original  Gyro  IPT  user  manual
18
.  The  cabin 
structure  was  estimated  around 750lbs,  which  includes 
external  features  and  installed  instrumentation.  This 
estimate  was  determined  by  the  Phase  I  senior  design 
team  based  on  the  original  simulator  cockpit 
components. This is considered to be an overestimate as 
the  new  components  are  planned  to  have  a  lighter 
weight. 
To  represent  the  maximum  output  torque  provided  by 
the motors to move the simulator in the z-direction, the 
kinematic equations for  the  simulator’s vertical lift and 
heave were derived.  The lift sequence was  accepted to 
be the distance the platform travels from its rest position 
to  the  highest  point  the  assembly  can  be  lifted.  To 
Figure 14. Plot of Weight vs. Displacement for Spring Coefficient 
Figure 13. Components Contributing 
to Static Weight of Simulator 
Figure 15. Free body diagram for torque analysis 
based on vertical lift 










