User`s manual

DS2100 User's Manual SECTION 3: WIRING AND INSTALLATION
PAGE 3-2 C27750-001
TABLE OF CONTENTS
SECTION 3: WIRING AND INSTALLATION ................................................................................................. 3-1
3.1 System Components .................................................................................................................................. 3-4
3.1.1 A.C. Mains Power Interface............................................................................................................... 3-4
3.1.2 A.C. Input Line Protection................................................................................................................. 3-5
3.1.3 Line Filter Requirements ................................................................................................................... 3-5
3.1.4 Serial Set-up Terminal (User-Supplied) ............................................................................................ 3-7
3.1.5 Control-Backup Power Input (User Supplied)................................................................................... 3-7
3.1.6 Brushless Servo motors ..................................................................................................................... 3-7
3.1.7 Heatsinks and Climatic Control ......................................................................................................... 3-8
3.2 Equipment Mounting ................................................................................................................................. 3-9
3.2.1 CE Items for Mechanical Installation .............................................................................................. 3-17
3.3 Power Dissipation.................................................................................................................................... 3-18
3.4 DS2100 Connector Terminals ................................................................................................................. 3-19
3.5 General System Wiring Guidelines ......................................................................................................... 3-23
3.5.1 Drive Contactor (User Supplied) ..................................................................................................... 3-24
3.5.2 Wiring notes for J6, J7, J9 connectors (Size C) ............................................................................... 3-25
3.6 Sequence of Component Wiring Recommendations ............................................................................... 3-26
3.7 Three-Phase A.C. Mains Power Source Configuration ........................................................................... 3-27
3.7.1 AC Mains Power Source Connection .............................................................................................. 3-29
3.7.2 Softstart & Power Cycling Frequency Limits.................................................................................. 3-33
3.8 24V Backup Connection.......................................................................................................................... 3-34
3.8.1 Size µA 24V Input Connection........................................................................................................ 3-34
3.8.2 Size A,B,C, D & E 24V Input Connection ...................................................................................... 3-35
3.8.3 Auxiliary 24V Fan connection (Size E)........................................................................................... 3-36
3.9 Paralleling DS2100 Units through the D.C. Bus ..................................................................................... 3-37
3.9.1 µA Size DC Bus Inter-connection ................................................................................................... 3-37
3.9.2 A & B Size DC Bus Inter-connection.............................................................................................. 3-38
3.9.3 C Size DC Bus Inter-connection...................................................................................................... 3-39
3.9.4 D Size DC Bus Inter-connection...................................................................................................... 3-40
3.9.5 E Size DC Bus Inter-connection ...................................................................................................... 3-41
3.10 Internal/External Regeneration (Regen) Resistors – Configurations ....................................................... 3-42
3.10.1 µA Size Regeneration Resistor Connection..................................................................................... 3-43
3.10.2 A, B Size Regeneration Resistor connection ................................................................................... 3-43
3.10.3 C Size Regeneration Resistor connection ........................................................................................ 3-44
3.10.4 D Size Regeneration Resistor connection ........................................................................................ 3-45
3.10.5 E Size Regeneration Resistor connection ........................................................................................ 3-46
3.11 Motors - Installation ................................................................................................................................ 3-47
3.11.1 Assembling Motor Resolver and Power Cables............................................................................... 3-47
3.11.2 Motor Power Cable.......................................................................................................................... 3-48
3.11.3 Motor Brake Connection ................................................................................................................. 3-54
3.11.4 Motor Resolver Connection............................................................................................................. 3-57
3.11.5 Motor Encoder Connection.............................................................................................................. 3-60
3.11.6 Motor Rotation Direction................................................................................................................. 3-62
3.12 DS2100 Control Input and Outputs ......................................................................................................... 3-63
3.12.1 General Purpose Description of the Digital Inputs .......................................................................... 3-64
3.12.2 General Purpose Description of the Digital Outputs........................................................................ 3-66
3.12.3 Power Sequencing on Startup .......................................................................................................... 3-68
3.13 Communications Interface Wiring and Configuration............................................................................. 3-69
3.13.1 RS232 Serial Communications Interface......................................................................................... 3-69
3.13.2 CAN Cable Wiring .......................................................................................................................... 3-70
3.14 Wiring Summary ..................................................................................................................................... 3-73
3.14.1 µA Size Power Stage ....................................................................................................................... 3-73
3.14.2 A & B Size Power Stage.................................................................................................................. 3-74
3.14.3 C Size Power Stage.......................................................................................................................... 3-75
3.14.4 D Size Power Stage.......................................................................................................................... 3-76