Operating instructions

Page 3
P/N XG0615
Gas Conversion Kit
Gas Conversion Instructions
Rear Burner:
6. Remove the screw that secures the left end of the burner to the
firebox. Slide the rear burner tube off the orifice on the right-hand
side. Move the burner carefully, because the pilot assembly is
attached to the back of the burner tube. Unscrew the old orifice
from the orifice holder, and replace it with the new orifice from
this kit marked 'R' (rear). Tighten the new orifice until it is snug to
prevent any leaks. Do not overtighten.
Pilot Assembly:
Conversion
CAUTION - Before you begin:
1. Shut off gas at the shut-off valve and disconnect the electrical
supply (if used).
2. Remove the glass door as shown in the installation instructions
and remove the logs. Flip down or remove the lower trims.
Front Burner:
3. On the B34, ME34,MD34, and C34 models, remove the screw
that secures the left end of the burner to the firebox. On the
ME38, MD38, C38, and C42 models, remove the clip which
holds the left end of the burner tube on the burner bracket, then
lift the burner out of the bracket. See Figure 1.
Figure 1. Removing the burner tube and replacing the orifice.
4. Carefully slide the front burner tube off the orifice (located inside
the right end of the burner). See Figure 1.
Replace the old orifice with the new orifice marked 'F' (front)
from this kit. Tighten the new orifice until it is snug to prevent any
leaks. Do not overtighten, as this will loosen the lock nut on the
orifice holder. Refer to the green sheet included with this kit for
orifice sizes.
5. Installl the new front burner (marked 'F' )which is supplied with
this kit.
Burner Tube
Orifice
Orifice Holder
Lock Nut
1
2
Burner Tube
Orifice
Orifice Holder
Lock Nut
1
2
B34, ME34, MD34, C34
ME38, MD38, C38, C42
Figure 2. Installing the new burner tubes.
Burner Tube
Orifice
Lock Nut
Power Pile
Igniter
Thermocouple
Pilot Hood
Pilot Orifice
Pilot Tube
Figure 3. The Pilot assembly. Unscrew the pilot tubing carefully to
access the pilot orifice.
7. While you have the rear burner removed, carefully unscrew
the pilot tubing and remove the pilot orifice. Replace it with the
new orifice supplied with this kit. Re-attach and tighten the pilot
tubing, taking care not to damage the tubing by overbending or
pinching it. (See figure 3.)
Figure 4. Pilot orifices, showing identification markings.
The pilot orifice has a small marking on the side to indicate its
size and which gas it is for. Ensure that you install the correct
orifice in the pilot assembly. (See figure 4.)