INSTRUCTIONAL MANUAL GAS FIRED BROILERS E36W36 E43W36 E136W36 EV136W36 E236W36 E243W36 EC36 EC45 EC36W36 WC43W36 E136C36 E136C45 EV136C36 EV136C45 W136XC36 W136XC45 with optional searing plate (-SHB) NOTICE: This manual is prepared for the use of Service Technicians and should not be used by those not properly qualified. This manual is not intended to be all encompassing.
IMPORTANT FOR YOUR SAFETY THE INSTALLATION INSTRUCTIONS CONTAINED HEREIN ARE FOR THE USE OF QUALIFIED INSTALLATION AND SERVICE PERSONNEL ONLY. INSTALLATION OR SERVICE BY OTHER THAN QUALIFIED PERSONNEL MAY RESULT IN DAMAGE TO THE UNIT AND/OR INJURY TO THE OPERATOR. IF YOU SMELL GAS 1. TURN OFF THE APPLIANCE AT THE GAS INLET COCK AND OPEN ALL DOORS AND WINDOWS. 2. DO NOT OPERATE ANY ELECTRICAL SWITCHES AND EXTINGUISH ALL NAKED FLAMES. 3. CONTACT THE LOCAL GAS AUTHORITY IMMEDIATELY.
TABLE OF CONTENTS IMPORTANT FOR YOUR SAFETY INTRODUCTION GENERAL MODELS ………. 4 ………. 4 DATA PLATE LOCATION ………. 4 SERIAL NUMBER LOCATION RECEIVING AND INSPECTING THE EQUIPMENT SPECIFICATIONS INSTALLATION ………. 4 ………. 4 STATUTORY REGULATIONS CLEARANCES ………. 6 ………. 6 ………. 5 ………. 6 VENTILATING HOOD ………. 6 VENTILATION AIR ASSEMBLY ………. 6 ………. 6 Legs ELECTRICAL CONNECTION ………. 6 7 Ceramic Radiants LOCATION ………. 8 ………. 8 SITING BATTERY ARRANGEMENT ………. 8 ………. 8 Setting in Place ……….
INTRODUCTION GENERAL MODEL: The gas broilers covered in this manual are manufactured for use with the type of gas indicated on the nameplate. Some models include a cabinet, conventional oven or convection oven. Ovens are covered in separate manuals. This manual only covers the broiler. SERIAL NO.: SUPPLY PRESSURE: mbar Montague gas broilers are produced with the best possible material and workmanship. Proper installation is essential for safe, efficient, troublefree operation.
SPECIFICATIONS Table A: Heat Input MODEL No. Burners (broiler/oven) Natural Gas MJ/h Propane Gas MJ/h TOTAL MJ/h E36W36 2/0 44.3 ea. 44.3 ea. 88.6 E43W36 3/0 44.3 ea. 44.3 ea. 132.9 E136W36 2/1 44.3 / 42.2 ea. 44.3 / 42.2 ea. 130.8 EV136W36 2/1 44.3 / 42.2 ea. 44.3 / 42.2 ea. 130.8 E236W36 4/0 44.3 ea. 44.3 ea. 177.2 E243W36 6/0 44.3 ea. 44.3 ea. 265.8 EC36 2/0 44.3 ea. 44.3 ea. 88.6 EC45 3/0 44.3 ea. 44.3 ea. 132.
INSTALLATION THIS APPLIANCE, WHEN INSTALLED, MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES. THIS APPLIANCE MUST BE INSTALLED WITH THE REQUIREMENTS OF AS5601 / AG601, LOCAL AUTHORITY, GAS, ELECTRICITY AND ANY OTHER RELEVANT STATUTORY REGULATIONS. CAUTION: Provision must be made to assure adequate air supply to unit for proper burner operation. NOTE 1: The room containing the appliance is required to have a permanent air vent.
Electrical Connection A terminal block is provided for 208-240 VAC equipment. The wiring diagram is located on the back of the range. To connect supply wires, remove cover from connection box at right rear of range. Route supply wires and ground wire through hole with strain relief fitting at top of connection box. Attach supply wires to proper terminal of terminal block. Attach ground wire to ground loug inside connection box. See wiring diagram for proper connection.
Ceramic Radiants Ceramic radiants, Figure 2, are located on each side of the burners. Ceramic end pieces are installed at both ends of each burner assembly. Five (5) ceramic radiants are installed on each side of the burner with the pointed side facing down and the side holes facing up, Figure 3. 2. Tilt ceramic radiants sideways to clear burner and frame assembly, then lower radiant into position with one flange resting on burner ledge and one flange resting on frame edge. 3.
All fixed (non-mobile) appliances MUST be fitted with a manual gas cook upstream of the appliance to provide a means of isolation for servicing and cleaning. A union or similar means of disconnection must be provided between the gas cook and the appliance. Floor Mounted Ranges 1. Place the first unit in the exact position it will occupy in the battery. 2. Using a carpenter‘s level, level the unit frontto-rear and side-to-side. AN UNLEVELED UNIT WILL ADVERSELY AFFECT PERFORMANCE.
WARNING! Test all pipe joints for leaks before operating broiler. This includes all gas connections that may have loosened during shipment. Use a rich soap solution (or other accepted leak tester) around all pipe connections and all other joints. Do not use an open flame. Absolutely no leakage should occur, otherwise there is a danger of fire or explosion depending upon conditions. Do not use unit leakage is detected.
Adjustment Procedure WARNING! DO NOT ALLOW UNTRAINED PERSONNEL TO MAINTAIN OR SERVICE THE GAS PRESSURE REGULATOR. 6. Connect a manometer to the pressure tap provided on the broiler unit gas piping manifold, Figure 6. Turn all gas taps to the full on ―O‖ position. 1. Before adjusting the regulator, check the incoming gas line pressure into the regulator. Incoming pressure must be 20 kPa for natural gas or 3.5 kPa for propane gas. 7. Check the manometer reading. The reading must be 1.
PILOT INITIAL ADJUSTMENT 1. Lift off the Venturi cover to access the air shutter for each main burner. Each burner has a separate pilot burner. The pilot flame is adjusted through access holes in the valve control panel, Figure 7. Pilot access is through the broiler opening. 1. Turn the main gas shut off valve to the ON position. 2. Light each pilot. 3. Ensure that each pilot burner has a steady blue flame, Figure 7, per Table C on PAGE 5. The pilot flame should envelop the tip of the thermocouple.
OVEN MINIMUM FLAME SETTING This is the flame that must be maintained on the burner when the oven has come up to the temperature set on the dial. Enough gas must be bypassed by the control to keep the entire burner lit. The thermostat regulates the flame from high to low in accordance with the oven temperature and will automatically turn down to this minimum flame when the temperature set on the dial is attained in the oven. 1.
THERMOSTAT CALIBRATION CHECK The calibration of this thermostat should not be changed until considerable experience with cooking results has definitely proved that the thermostat is not maintaining the proper temperature. The recalibration should not be made until the bypass (minimum burner) flame has been properly adjusted. If re-calibration becomes necessary, the following procedure should be followed: 1. 2. 3. 4. Place the thermocouple of test instrument or thermometer in the middle of the oven.
OPERATION BURNER CONTROL: Used to turn the main burner and pilot gas on or off. One control for each burner. GENERAL This appliance has been classified as commercial cooking equipment and must be operated by qualified and/or professional operating personnel. GRID HEIGHT: The grid is set to the desired cooking height by depressing the ball and adjusting the lever up or down. WARNING! The broiler and its parts are hot. Use care when operating or servicing the unit.
Shutdown, Broiler Preheat, and Grid Height Adjustment 1. Standby: To turn off, rotate main burner valve handles clockwise to the ignition position. 2. Complete: To shut the burner and pilot off, turn the dial to the ―●‖ symbol and the safety device will disengage within 60 seconds. IMPORTANT: NEVER THROTTLE THE BURNER DOWN. OPERATE BURNER IN FULL ON POSITION. PREHEAT TIME— Allow at least five (5) minutes after turning the broiler on from cold, before loading the broiler with food to be cooked.
OVENS The temperature is automatically controlled by the thermostat so that satisfactory cooking can be repeated. For the best performance, the following instruction should be followed: GRID SHELVES—There are three shelf positions. The shelf position is governed by the size of the product to be cooked. Always push the shelf back into the oven until it stops by making contact with the rear of the oven. TRAY SIZE—A cake tray may be used on each shelf.
GENERAL MAINTENANCE PAINTED SURFACES GENERAL CLEANING Exterior WARNING! THE BROILER AND ITS PARTS ARE HOT. USE CARE WHEN OPERATING, CLEANING OR SERVICING THE UNIT. Allow the broiler to cool down before cleaning exterior surfaces. Painted surface should be cleaned using a mild soap and warm water solution on a sponge or soft cloth. Lint and grease suspended in the air tend to collect in passages. Therefore, air openings, flueways, and primary air openings, etc.
To remove heat tint: Darkened areas sometimes appear on stainless steel surfaces where the area has been subjected to excessive heat. These darkened areas are caused by thickening of the protective surface of the stainless steel and are not harmful. Heat tint can normally be removed by the procedures described above.
C36 & C45 EXPLODED VIEW 20
ITEM 1 2 3 4 5 6 7 7A 8 PART NUMBERS C36 C45 236W36 243W36 2033-8 2033-8 3504-1 3504-1 1600-4 1600-4 N/A 1602-0 1601-2 1601-2 43476-0 43476-0 11611-4 11611-4 28387-8 11614-9 DESCRIPTION KNOB, BLACK BALL HANDLE, SLEEVE GRID IRON, RIGHT GRID IRON, CENTER GRID IRON, LEFT HANDLE, VALVE CERAMIC, LARGE CERAMIC KIT (10 ea. 11611-4 Large Ceramics, 4 ea.
ITEM PART NUMBERS 1 2 3 4 5 6 7 36W36 2033-8 3504-1 1601-2 N/A 1601-2 43476-0 11611-4 7A 8 9 10 28387-8 11614-9 3173-9 1604-7 DESCRIPTION 43W36 2033-8 3504-1 1601-2 1602-0 1601-2 43476-0 11611-4 KNOB, BLACK BALL SLEEVE GRID IRON, RIGHT GRID IRON, CENTER GRID IRON, LEFT HANDLE, VALVE CERAMIC, LARGE CERAMIC KIT (10 ea. 11611-4 Large Ceramics, 4 ea.
R 1 R 4 3 R A E 2 BK N WIRE DIAGRAM EV136-AUSTRALIA 240V 50HZ, 1PH ITEM 1 2 3 4 WIRE—TYPE: SIZE 18 GA, 200°C DESCRIPTION SWITCH, FAN MOTOR TERMINAL BLOCK SWITCH, DOOR REPLACEMENT WIRES MUST BE OF SAME TYPE OR EQUIVALENT AS ORIGINAL.
PARTS REMOVAL AND REPLACEMENT PROCEDURES Perform the following procedures to remove and replace parts. To eliminate mistakes when ordering parts, always provide the following information: COVERS AND PANELS CAUTION: Turn off the gas supply at the manual shutoff valve that is next to the broiler before attempting to loosen any gas connections. Model Number Serial Number Venturi Cover Removal of the Venturi cover provides access to the air shutter adjustments and main burner orifices. 1.
DRIP DEFLECTOR DRIP TRAY AND HORIZONTAL GREASE CONTAINER The drip deflector is located below the grid frame and is angled toward the back of the broiler. Grease dripping onto the drip deflector runs off the back edge to the drip tray, then flows forward into the horizontal grease container. The drip tray is located below the drip deflector. Grease dripping onto the drip deflector runs off the back edge to the drip tray then flows forward into the horizontal grease container. 1.
PILOT ASSEMBLY AND INJECTOR The pilot assembly is located adjacent to each burner. The connection for the pilot assembly is accessed through the opening of the broiler compartment. CAUTION: Turn off the gas supply at the manual shutoff valve that is next to the broiler before attempting to loosen any gas connections. Figure 6. Pilot Assembly Connection 1. Remove the Venturi cover as described in COVERS AND PANELS. 2. Disconnect gas line from back of pilot assembly. 3.
MAIN BURNERS 9. Reassemble by reversing procedure. WARNING! All gas joints disturbed during servicing must be checked for leaks. Check with a soap and water solution (bubbles). DO NOT use an open flame. Figure 9. Orifice Assembly The connection for the burners is accessed by removing the Venturi cover. The burners are accessed by removing the grids and carriage. The burner valves are accessed by removing the control panel cover.
7. Light pilot (clockwise) onto the threaded stud. Chrome Sleeve 8. Reinstall the control panel cover and control valve knobs. 1. Turn off the burners. 9. Turn burner valve full on and check that burner is properly lit. 2. Allow the broiler to cool to room temperature. 3. Remove the black ball knob by unscrewing it (counterclockwise) from the threaded stud. 4. Remove the sleeve from the tube/threaded stud assembly. 5. Replace the chrome sleeve by placing the s sleeve onto the threaded stud.
Compression Spring Gear with Bracket 1. Turn off the burners. 1. Turn off the burners. 2. Allow the broiler to cool to room temperature. 2. Allow the broiler to cool to room temperature. 3. Remove the black ball knob by unscrewing it (counterclockwise) from the threaded stud. 3. Raise grill to the top. 4. Remove all components of carriage position handle. 4. Remove the chrome sleeve. 5. Remove the two screws and nuts that hold the gear with bracket to the vertical frame rail. 5.
SERVICE AND ADJUSTMENT PROCEDURES Regular maintenance by a competent person is recommended to ensure the continued safe and efficient performance of the appliance. Should service be required, kindly contact your dealer for assistance. Alternately, please contact us at the following address: HAVERICK MEATS PO BOX 13, 13-15 GREEN STREET BANKSMEADOW, NSW 2019 Telephone: +61 2 9316 8900 Fax: +61 2 9316 6034 - info @haverickmeats.com.
PILOT BURNER CLEANING AND INSPECTION PROCEDURE CLEANING BURNER VENTURI 1. 2. 3. 4. Remove top panel. Remove right control panel. Disconnect injector fitting and remove. Loosen thumb screw and slide Venturi out of the burner head. 5. Clean the Venturi in hot soapy water with a stiff brush. 6. Rinse and shake well to remove any debris. 7. Reassemble in the reverse order. 1. Light the pilot burner as described in the Installation and Operation section of this manual.
CARRIAGE TENSION SPRING ADJUSTMENT PROCEDURE MISCELLANEOUS 1. Wire brush the surface of the grid to remove baked on material, wash with hot water, dry thoroughly and reassemble. Carriage Adjustments should be made with the grid irons in place and allowance for product weight. 2. Clean out the grease container and wash with hot soapy water. Dry thoroughly. 3. Wipe exposed cleanable surfaces with a mild detergent and hot water. Stubborn residue may be removed with a lightweight non-metallic scouring pad.
OVEN MINIMUM FLAME SETTING This is the flame that must be maintained on the burner when the oven has come up to the temperature set on the dial. Enough gas must be bypassed by the control to keep the entire burner lit. The thermostat regulates the flame from high to low in accordance with the oven temperature and will automatically turn down to this minimum flame when the temperature set on the dial is attained in the oven. 1.
THERMOSTAT CALIBRATION CHECK The calibration of this thermostat should not be changed until considerable experience with cooking results has definitely proved that the thermostat is not maintaining the proper temperature. The recalibration should not be made until the bypass (minimum burner) flame has been properly adjusted. If re-calibration becomes necessary, the following procedure should be followed: 1. 2. 3. 4. Place the thermocouple of test instrument or thermometer in the middle of the oven.
SAFETY AND PILOT BURNER INSPECTION WHEN SERVICE IS NEEDED, CONTACT A LOCAL SERVICE COMPANY, DEALER, OR FACTORY TO PERFORM MECHANICAL MAINTANACE AND REPAIRS. THESE INSTRUCTIONS ARE INTENDED FOR USE BY COMPETENT SERVICE PERSONNEL. CAUTION: TURN OFF GAS SUPPLY WHEN SERVICING GAS CONTROL SYSTEM. SAFETY PILOT VALVE Model H15HR is an automatic 100% safety pilot which provides complete gas shut off in event of pilot failure. The safety valve is held closed by spring pressure.
If the closed circuit check shows thermocouple output is greater than 8 millivolts and pilot will not remain lit when the reset button is released, replace safety pilot valve. 3. Thermocouple lead connections must be tight, clean, and free of grease. The thermocouple nut should be started and turned all the way by hand. An additional quarter turn with a small wrench will then be sufficient.
TROUBLESHOOTING CHART SYMPTOM CAUSE REMEDY Pilot burner flames are burning yellow. Gas too rich. Perform the PILOT BURNER CLEANING AND INSPECTION PROCEDURE. Clogged pilot air passages. Perform the PILOT BURNER INJECTOR REMOVAL AND REPLACEMENT PROCEDURE. Low pressure. Check manifold pressure. Clogged pilot burner. Replace pilot burner. Burner flames burning yellow. Incorrect gas pressure or primary air. Check gas pressure. Adjust or clean air mixer.
EC36 & EC45 EXPLODED VIEW 41
ITEM PART NUMBERS DESCRIPTION EC36 E236W36 EC45 E243W36 1 12925-9 12925-9 PANEL, RIGHT SIDE 2A 25442-8 25442-8 FLUE, RIGHT SIDE 2B 25440-1 25440-1 FLUE, LEFT SIDE 2C 12610-1 15391-5 FLUE DEFLECTOR 3 15355-9 15385-0 EXTERIOR TOP 4 12923-2 12923-2 PANEL, LEFT SIDE 5 42992-9 42992-9 MANIFOLD- FFV 6 43054-4 40566-3 VALVE CONTROL PANEL- FFV 7 42867-1 42867-1 FRAME, BURNER ASSEMBLY 8 26700-7 26700-7 BURNER w/ SET SCREW 9 11614-9 11614-9 INSULATOR, CERAMIC 10 11611
ITEM 22 PART NUMBERS EC36 EC45 E236W36 E243W36 3396-0 3396-0 DESCRIPTION BEARING, w/ ASSEMBLY 23A 1601-2 1601-2 GRID, WIRE-LEFT; CHROME (PORCELAIN AVAILABLE) 23B N/A 1602-0 GRID, WIRE-CENTER; CHROME (PORCELAIN AVAILABLE) 23C 1600-4 1600-4 GRID, WIRE-RIGHT; CHROME (PORCELAIN AVAILABLE) 24 38331-7 38040-7 GRID FRAME ASSEMBLY 25 15240-4 15328-1 DRIP DEFLECTOR 26 4655-8 4657-4 CARRIAGE ASSEMBLY 27 2033-8 2033-8 KNOB, BLACK BALL 28 3504-1 3504-1 HANDLE, SLEEVE 29 3506-8 350
E36W36 & E43W36 EXPLODED VIEW 44
ITEM PART NUMBERS DESCRIPTION E36W36 E43W36 1 15168-8 15287-0 PANEL, BACK AND SIDE 2 15233-1 32069-2 FALSE TOP, REAR 3A 15238-2 32075-7 FLUE, LEFT SIDE 3B 15239-0 32076-5 FLUE, RIGHT SIDE 4 15232-3 15232-3 FALSE TOP, FRONT 5 15609-4 31642-3 DOOR ASSEMBLY 6 3173-9 3173-9 HANDLE 7 15187-4 15305-2 GUARD RAIL ASSEMBLY 8 27394-5 27394-5 VALVE PANEL BRACKET 9 CALL CALL MANIFOLD- FFV 10 42687-1 42687-1 FRAME BURNER ASSEMBLY 11 26700-7 26700-7 BURNER w/ SET SCREW
ITEM PART NUMBERS DESCRIPTION E36W36 E43W36 25 20924-4 20924-4 VENTURI, AIR MIXER ASSY 26 1231-9 1231-9 TUBING, ALUMINUM 27A 1601-2 1601-2 GRID, WIRE-LEFT; CHROME (PORCELAIN AVAILABLE) 27B N/A 1602-0 GRID, WIRE-CENTER; CHROME (PORCELAIN AVAILABLE) 27C 1601-2 1601-2 GRID, WIRE-RIGHT; CHROME (PORCELAIN AVAILABLE) 28 3396-0 3396-0 BEARING ASSEMBLY 29 32376-4 38040-7 GRID FRAME ASSEMBLY/BEARING 30 15240-4 15328-1 DRIP DEFLECTOR 31 4660-4 4661-2 CARRIAGE ASSEMBLY 32 2033
Item 1 1 1 1 2 2 3 4 5 6 6 7 7 8 9 10 11 12 13 13 13A 13A1 14 15 16 17 18 19 20 21 22 23 24 25 26 26 27 28 28 29 29 30 31 32 32 33 34 35 36 37 38 39 40 41 42 43 44 44 45 46 47 48 49 50 51L 51R 52 52 53 53 54 54 55 56 57 ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ………. ……….
WARNING! If not installed, operated, and maintained in accordance with the manufacturer’s instructions, this product could expose you to substances in fuel or in fuel combustion which can cause death or serious illness and which are known to the State of California to cause cancer, birth defects, or other reproductive harm. WARNING! All personnel in the work place who may be subject to any exposure of carbon monoxide mist be warned of such possible exposure.
SAVE THESE INSTRUCTIONS FOR FUTURE USE. The Montague Company 1830 Stearman Avenue P.O. Box 4954 Hayward, CA 94540-4954 WWW.MONTAGUECOMPANY.
