INSTALLATION & OPERATION MANUAL GAS FIRED BROILERS E36W36 E43W36 E136W36 D C E E S I GN EV136W36 E236W36 E243W36 EC36 EC45 THE MONTAGUE CO. R T IF I E D Please read this manual completely before attempting to install or operate this equipment! Notify carrier of damage. Inspect all components immediately. See page 4. RETAIN THIS MANUAL FOR FUTURE REFERENCE. The MONTAGUE Company 1830 Stearman Ave. • P.O.
IMPORTANT FOR YOUR SAFETY THE INSTALLATION INSTRUCTIONS CONTAINED HEREIN ARE FOR THE USE OF QUALIFIED INSTALLATION AND SERVICE PERSONNEL ONLY. INSTALLATION OR SERVICE BY OTHER THAN QUALIFIED PERSONNEL MAY RESULT IN DAMAGE TO THE UNIT AND/OR INJURY TO THE OPERATOR. IF YOU SMELL GAS 1. TURN OFF THE APPLIANCE AT THE GAS INLET COCK AND OPEN ALL DOORS AND WINDOWS. 2. DO NOT OPERATE ANY ELECTRICAL SWITCHES AND EXTINGUISH ALL NAKED FLAMES. 3. CONTACT THE LOCAL GAS AUTHORITY IMMEDIATELY.
TABLE OF CONTENTS IMPORTANT FOR YOUR SAFETY .................................................................................................................. 2 INTRODUCTION ................................................................................................................................................ 4 GENERAL ................................................................................................................................................... 4 MODELS ..........................
INTRODUCTION GENERAL The gas broilers covered in this manual are manufactured for use with the type of gas indicated on the nameplate. Some models include a cabinet, conventional oven or convection oven. Ovens are covered in separate manuals. This manual only covers the broiler. Montague gas broilers are produced with the best possible material and workmanship. Proper installation is essential for safe, efficient, trouble-free operation.
SPECIFICATIONS Table A: Heat Input NO. BURNERS (broiler only) G20 @ 20 mbar kW G31 @ 37 mbar kW TOTAL kW E36W36 2 123,000 ea. 123,000 ea. 24.6 E43W36 3 123,000 ea. 123,000 ea. 36.9 E136W36 2 123,000 ea. 123,000 ea. 36.3 EV136W36 2 123,000 ea. 123,000 ea. 36.3 E236W36 4 123,000 ea. 123,000 ea. 49.2 E243W36 6 123,000 ea. 123,000 ea. 73.8 EC36 2 123,000 ea. 123,000 ea. 24.6 EC45 3 123,000 ea. 123,000 ea. 36.
INSTALLATION CAUTION: Provision must be made to assure adequate air supply to unit for proper burner operation. STATUTORY REGULATIONS The installation of this appliance must be carried out by a competent person and in accordance with the relevant regulations, standards, codes of practice and the related publications of the country of destination. CLEARANCES The following are minimum clearances from combustible and noncombustible materials.
Ceramic Radiants Ceramic radiants, Figure 2, are located on each side of the burners. Ceramic end pieces are installed at both ends of each burner assembly. Five (5) ceramic radiants are installed on each side of each burner with the pointed side facing down and the holes facing up, Figure 3 TOP VIEW Frame 2. Tilt ceramic radiant sideways to clear burner and frame assembly, then lower radiant into position with one flange resting on burner ledge and one flange resting on frame edge. 3.
Floor Mounted Ranges 1. Place the first unit in the exact position it will occupy in the battery. 2. Using a carpenter’s level, level the unit frontto-rear and side-to-side. AN UNLEVELED UNIT WILL ADVERSELY AFFECT PEFORMANCE. Adjust as follows: FLOOR INSTALLATION ON LEGS: Level by turning foot on leg. CURB INSTALLATION: Place shim under the low side. This operation is important since variations in floors and curbs are common.
3/4" NPT Gas inlet MO10033 Figure 4. Gas Inlet Install the gas pressure regulator with gas flowing as indicated by the arrow on the regulator. The arrow must be pointing in toward the unit. Use pipe compound or thread sealant and carefully thread regulator to pipe so that there is no cross threading, etc., which could cause leakage. 1.
Adjustment Procedure Do not allow untrained personnel to maintain or service the gas pressure regulator. 1. Before adjusting the regulator, check the incoming gas line pressure into the regulator. Incoming pressure must be 20 mbar for G20 gas, 37 mbar for G31 gas, or 30 mbar for G30 gas. 2. If incoming pressure is not correct, have the gas source checked and adjusted. 6. Connect a manometer to the pressure tap provided on the broiler unit gas piping manifold, Figure 6.
PILOT INITIAL ADJUSTMENT Each burner has a separate pilot burner. The pilot flame is not adjustable. Pilot access is through the broiler opening. 1. Turn the main gas shutoff valve to the on position. 2. Light each pilot. 3. Ensure that each pilot burner has a steady blue flame, Figure 7, per Table C on PAGE 5. The pilot flame should envelope the tip of the thermocouple. The pilot flame can be viewed up through the opening of the broiler compartment. 1.
OPERATION GENERAL This appliance has been classified as commercial cooking equipment and must be operated by qualified and/or professional operating personnel. The broiler and its parts are hot. Use care when operating, cleaning or servicing the unit. CAUTION: Do not obstruct the flow of combustion and ventilation air to the broiler. Keep appliance area free and clear of combustibles. BURNER CONTROL: Used to turn the main burner and pilot gas on or off. One control for each burner.
Shutdown 1. Standby: To turn off, rotate main burner valve handles clockwise to the ignition ”. position “ 2. Complete: To shut the burner and pilot off, turn the dial to the “ ” symbol and the safety device will disengage within 60 seconds. IMPORTANT: NEVER THROTTLE THE BURNER DOWN. OPERATE BURNER IN FULL ON POSITION.
GENERAL MAINTENANCE GENERAL CLEANING PAINTED SURFACES The broiler and its parts are hot. Use care when operating, cleaning or servicing the unit. Lint and grease suspended in the air tend to collect in passages. Therefore, air openings, flue ways, and primary air openings, etc., should be periodically cleaned to prevent clogging. The entire broiler should be given a periodic general cleaning. Allow the broiler to cool down before cleaning exterior surfaces.
To remove heat tint: Darkened areas sometimes appear on stainless steel surfaces where the area has been subjected to excessive heat. These darkened areas are caused by thickening of the protective surface of the stainless steel and are not harmful. Heat tint can normally be removed by the procedures described above.
C36 & C45 EXPLODED VIEW 7 8 6 5 4 3 2 1 I&O-16 The MONTAGUE Company
ITEM PART NUMBERS DESCRIPTION C36 236W36 C45 243W36 1 2033-8 2033-8 KNOB, BLACK BALL 2 3504-1 3504-1 HANDLE, SLEEVE 3 1600-4 1600-4 GRID IRON, RIGHT 4 N/A 1602-0 GRID IRON, CENTER 5 1601-2 1601-2 GRID IRON, LEFT 6 2002-8 2002-8 HANDLE, VALVE, W/SET SCREW 7 11611-4 11611-4 CERAMIC, LARGE 7A 28387-8 28387-8 CERAMIC KIT (10 ea. 11611-4 Large Ceramics; 4 ea.
36W36 & 43W36 EXPLODED VIEW 7 8 9 10 6 5 4 3 2 1 I&O-18 The MONTAGUE Company
ITEM PART NUMBERS DESCRIPTION 36W36 43W36 1 2033-8 2033-8 KNOB, BLACK BALL 2 3504-1 3504-1 SLEEVE 3 1601-2 1601-2 GRID IRON - RIGHT 4 N/A 1602-0 GRID IRON- CENTER 5 1601-2 1601-2 GRID IRON - LEFT 6 2002-8 2002-8 HANDLE, VALVE, W/SET SCREW 7 11611-4 11611-4 CERAMIC, LARGE 7A 28387-8 28387-8 CERAMIC KIT (10 ea. 11611-4 Large Ceramics; 4 ea.
The MONTAGUE Company 1830 Stearman Ave. • P.O.
