INSTALLATION AND OPERATING INSTRUCTIONS Shown with Log Set VDY30D3R Shown with Log Set VDY24/18D2 Shown with Log Set VDY24/18D4 MODELS: VDY24/18 • VDY30 Natural Gas or Propane/LPG Control Type: Manual or Milli-Volt WARNINGS If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. – Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
TABLE OF CONTENTS Important Safety Information ........................ 3 Getting Started ............................................... 4 Product Specifications ................................... 5 Product/Features Specifications ................... 6 Placement in a Fireplace with a Restrictive Barrier ........................................................ 7 Operating Instructions ................................. 18 For Your Safety Read Before Lighting ...... 18 Manual Control Lighting Instructions ...
IMPORTANT SAFETY INFORMATION INSTALLER Please leave these instructions with the owner. OWNER Please retain these instructions for future reference. IMPORTANT Any modification to this gas log set or its controls can be dangerous. Improper installation or use of the gas log set can cause serious injury or death from fire, burns, explosion or carbon monoxide poisoning. 1.
GETTING STARTED MAKE SURE YOU HAVE RECEIVED ALL PARTS: Check your packing list to verify that all listed parts have been received.
PRODUCT SPECIFICATIONS NATURAL GAS Manual Pressure Regulator Pressure Setting: Gas Inlet Pressure: Milli-Volt Pressure 4" w.c. Max. 10 1/2" w.c. Min. 6" w.c. Regulator Pressure Setting: 4.0" w.c. Gas Inlet Pressure: Max. 10 1/2" w. c. • Min. 6" w.c.
PRODUCT / FEATURES SPECIFICATIONS MANUAL SERIES (W/ PILOT AND W/O PILOT) Model A B C D VDY 24/18 17 13 1/2 26 16 23 1/2 32 16 VDY 30 13 A D MILLIVOLT SERIES (W/ PILOT) Model A VDY 24/18 VDY 30 18 24 B C D 13 1/2 26 16 13 1/2 32 16 C B Figure 1 - Minimum Hearth Dimensions In compliance with IAS U.S. 7-94, ANS Z21.60-1996 • CGA 2.26-M96 and National Fuel Gas Code, Section 6.
PLACEMENT IN A FIREPLACE WITH A RESTRICTIVE BARRIER IMPORTANT INFORMATION FOR THE INSTALLATION OF THIS GAS LOG SET The following are guidelines for placing a gas log set in a fireplace that has a restrictive barrier along the bottom front opening of the fireplace. Some examples of barriers are glass/screen door frames and sunken/recessed fireplaces.
INSTALLATION WARNING PLACING AND SECURING APPLIANCE You must secure the gas log heater to the fireplace floor. Properly securing the grate prevents movement of the entire unit when you adjust the controls. Grate movement could cause a gas leak. ASSEMBLY PROCEDURE 1. Center the gas log unit in the fireplace or firebox. Make certain the front feet of the grate sit inside the front edge of the fireplace or firebox. 2. Refer to Figure 4 for hole locations.
NOTICE: A qualified gas appliance installer must connect the appliance to the gas supply. Consult all local codes before installation. Use new black iron pipe, steel pipe, copper tubing, or internally tinned copper tubing. Copper or internally tinned copper tubing can only be used according to the National Fuel Gas Code, section 2.6.3, providing gas meets sulfide limits, and where permitted by local codes.
CONNECTING THE GAS The heater gas inlet connection is 3/8" NPT at the regulator, inlet on the right side facing the gas log. If a left side connection is required, the connecting pipe may be led under the rear of the gas logs or behind the grate for connection to the inlet. NOTE: The milli-volt valve has an internal regulator, thus the incoming gas line connects directly to the valve.
WARNING ELECTRICAL WIRING (MILLIVOLT) Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. THTP Milli-volt Valve Pilot TH Switch Optional Wall Switch or Remote Reciever Figure 8 - Wiring Diagram The Milli-Volt (thermopile) is a self powered combination gas control that does not require 110VAC to operate.
LOG PLACEMENT LOG PLACEMENT IMPORTANT: Remove logs, handling carefully by holding gently at each end. Gloves are recommended to prevent skin irritation from ceramic fibers. If skin becomes irritated, wash gently with soap and water. DUZY 24 (VDY24/18D) LOG INSTALLATION SEQUENCE: 1. Install the rear log (#1) on the two locating pins. Visually check to verify the log is securely placed on the pins and in contact with the grate. See Figure 9. 4 2. Install the right log (#2) on top of the control cover.
LOG PLACEMENT DUZY II (VDY24/18, 30)D2 LOG INSTALLATION SEQUENCE: 4 1. Install the rear log (#1) on the two locating pins. Visually check to verify the log is securely placed on the pins and in contact with the grate. See Figure 11. 2. Install the right log (#2) on top of the control cover. Slide the log back until touching the rear log (#1). Visually check to verify the log is resting on the grate and control cover. See Figure 11. 3.
LOG PLACEMENT DUZY4R LOG INSTALLATION SEQUENCE: Note: Models VDY24/18D4 has six (6) logs and Model VDY30D4R has seven (7) logs Bottom Front Log (#2) 1. Place Bottom Front Log (#2) on front of grate. See Figure 13. 2. Place Back Log (#1) on back of grate lining up two (2) pins on grate with holes in bottom of log. See Figure 14. 3. Place Left Top Log (#3) on left end of Bottom Front and Back Logs. See Figure 15. 4. Place Center Crossover Log (#4) across middle of Bottom Front and Back Logs. See Figure 16.
LOG PLACEMENT DUZY4R LOG INSTALLATION SEQUENCE (continued): 5. Place Left Top Crossover Log (#5) up against Left Top Log. See Figure 17. 6. Rest Right Top Log (#6) on Center Crossover Log and front of grate. See Figure 18. Left Crossover Top Log (#5) FOR VDY30D4R INSTALL ONLY: 7. Place Small Front Log (#7) between Center Crossover Log and Top Left Log. See Figure 19.
FIREPLACE DRAFT TEST PLACEMENT OF THE GLOWING EMBERS Cover the burner pan with glowing embers (rock wool) provided. Tear pieces approximately 1/2" in size (roughly the size of a nickel) and cover the burner evenly. DO NOT… 1. Pile the rock wool too thickly on pan. 2. Place rock wool higher than the top of the front grate bar. 3. Cover the pilot with rockwool. PLACEMENT OF DECORATIVE VOLCANIC ROCK Sprinkle volcanic rock in front of front glowing embers and to both sides.
FLAME APPEARANCE CHECKING BURNER FLAMES In normal operation at full rate after appoximately 15 minutes, the following flame appearance should be observed. Rear flame should be yellow and extend vertically. Maximize spacing on top logs. Burner flame should become yellow as they contact embers on the face of the log. The log face will glow a bright reddish orange. Ember bed should be yellow/orange glow.
OPERATING INSTRUCTIONS SAFTEY INSTRUCTION FOR MANUAL AND MILLI-VOLT CONTROL WITH PILOT FOR YOUR SAFETY READ BEFORE LIGHTING WARNING A. This appliance is equipped with an ignition device which automatically lights the pilot. If you do not follow these instruction B. BEFORE OPERATING smell all around the apexactly, a fire or explosion may result pliance area for gas. Be sure to smell next to the causing property damage, personal floor because some gas is heavier than air and will injury or loss of life.
OPERATING INSTRUCTIONS MILLI-VOLT CONTROL LIGHTING INSTRUCTIONS WARNING 1. STOP! Read the safety information label. 2. Make sure the manual shutoff valve is fully open. 3. This gas log set is equipped with an ignition device (piezo) which automatically lights the pilot. If piezo ignitor does not light the pilot, refer to instructions for “Match Lighting.” 4. Turn gas control knob clockwise to the “OFF” position, and turn ON/OFF switch to “OFF” position. 5. Wait (5) minutes to clear out any gas.
OPERATING INSTRUCTIONS WARNING WARNING SAFTEY INSTRUCTION FOR MANUAL CONTROL WITHOUT PILOT If you do not follow these instruction exactly, a fire or explosion may result causing property damage, personal injury or loss of life. FOR YOUR SAFETY READ BEFORE LIGHTING A. BEFORE OPERATING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS: • Do not attempt to light any appliance.
OPTIONAL REMOTE RECEIVER REMOTE RECEIVER INSTALLATION DO NOT PLACE THE REMOTE IN THE FIREPLACE IF ANY OF THE FOLLOWING CONDITIONS APPLY. • The floor of the fireplace is recessed below the fireplace opening. Refer to the "Warnings" on page 7. • The fireplace has a glass doors which when open reduce the fireplace opening width by 11/2" or more below the stated minimum dimensions within the homeowner's manual. • The floor of the fireplace is sheet metal without a brick covering.
WARNING CLEANING AND SERVICING Turn off gas logs and allow to cool before cleaning. Disconnect electrical power if applicable before cleaning or servicing. Remove logs, handling carefully by holding gently at each end. Gloves are recommended to prevent skin irritation from ceramic fibers. If skin becomes irritated, wash gently with soap and water. Refer to manual for correct log placement. PERIODIC CLEANING - REFER TO PARTS DIAGRAM FOR LOCATION OF ITEMS DISCUSSED BELOW.
ILLUSTRATED PARTS LIST 24/18 Model Item Description VDY24/18 NMP VDY24/18 PMP VDY24/18 NVP VDY24/18 PVP VDY24/18 NM 1 Main Injector 32D0100 32D0100 32D0100 32D0100 32D0100 2 Manual Control Valve without Pilot N/A N/A N/A N/A 27D0303 3 Manual Control Valve with Pilot 27D0304 27D0304 N/A N/A N/A 4 Millivolt Control Valve with Pilot N/A N/A 32D0211 27D3300 N/A 5 Regulator 24D0305 24D0306 N/A N/A 24D0305 6 Pilot 26D0500 26D0501 26D0500 26D0501 7 Thermocouple/ Ther
ILLUSTRATED PARTS LIST DUZY (I) LOGS SERIES Item Description Qty.
ILLUSTRATED PARTS LIST DUZY (II) LOGS SERIES Item Description Qty.
ILLUSTRATED PARTS LIST Item Qty VDY24/18D4 VDY30D4R Back Log 1 32D3101 32D3111 2 Bottom Front Log 1 32D3102 32D3112 3 Top Left Log 1 32D3103 32D3113 4 Center Crossover Log 1 32D3104 32D3114 5 Left Top Crossover Log 1 32D3105 32D3115 6 Right Top Log 1 32D3106 32D3116 7 Small Front Log 1 — 32D3117 1 Description 7 6 3 4 5 1 2 26 32D1999
WARNING TROUBLESHOOTING Turn appliance OFF and allow to cool before servicing. Only a qualified service person should service and repair the heater. Note: All troubleshooting items are listed in order of operation. OBSERVED PROBLEM POSSIBLE CAUSE REMEDY When ignitor button is pressed, there is no spark at pilot. 1. Ignitor electrode positioned wrong. 2. Ignitor electrode is broken. 3. Ignitor electrode not connected to ignitor cable. 4. Ignitor cable pinched or wet. Keep ignitor cable dry. 5.
TROUBLESHOOTING OBSERVED PROBLEM POSSIBLE CAUSE REMEDY 4. Thermocouple connection loose at control valve. 5. Pilot flame not touching thermocouple, which allows thermocouple to cool, causing pilot flame to go out. This problem could be caused by either low gas pressure, or a dirty or partially clogged pilot. 6. Thermocouple damaged. 7. Control valve damaged. 4. Hand tighten until snug, then tighten 1/4 turn more. 5. Contact local gas company. One or both burners do not light after pilot is lit. 1.
NOTES 32D1999 29
NOTES 30 32D1999
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LIMITED LIFETIME WARRANTY POLICY LIFETIME WARRANTY The following components are warranted for life to the original owner, subject to proof of purchase: Firebox, Combustion Chamber, Heat Exchanger, Grate and Stainless Steel Burners. FIVE YEAR WARRANTY The following components are warranted for 5 years to the original owner, subject of proof of purchase: Ceramic Fiber Logs, Catalytic Filter and Aluminized Burners.
