Operating instructions

ManualsBrandsMonessen Hearth ManualsLawn and GardenILDV30PV

0511

ILDV cover

9/08













83D0511 8/11 Rev. 8









      

    



         





 

  

  



  



  



      

       





     







       





          

        





 





     





                        

   



    







       





   









Summary of content (40 pages)

PAGE 1
ILDV Series Direct Vent Gas Fireplace Insert Models: iLDV20NV & iLDV20PV ILDV30NV & ILDV30PV ILDV40NV & ILDV40PV WARNING If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. – Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. – WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance.
PAGE 2
ILDV20/30/40 Fireplace Insert CONTENTS Important Safety Information.......................................3 Check Gas Pressure...................................................18 Code Approval...............................................................4 Electrical Installation..................................................19 Electrical Wiring......................................................19 Remote Wall Mounted Switch.................................19 Hand Held Remote Control.............
PAGE 3
IMPORTANT SAFETY INFORMATION INSTALLER WARNING Please leave these instructions with the appliance. ILDV20/30/40 Fireplace Insert OWNER Please retain these instructions for future reference. • Read this owner’s manual carefully and completely before trying to assemble, operate, or service this fireplace. • Any change to this fireplace or its controls can be dangerous.
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IMPORTANT SAFETY INFORMATION & code approval Continued from page 3 14. Do not use any solid fuels (wood, coal, paper, cardboard, etc.) in this fireplace. Use only the gas type indicated on rating plate. 15. This appliance, when installed, must be electrically grounded in accordance with local codes or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1. 16. Do not obstruct the flow of combustion and ventilation air in any way.
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product features ILDV20/30/40 Fireplace Insert product SPECIFICATIONS • This appliance has been certified for • • • • • • use with either natural or propane gas. Refer to the appropriate data plates. This appliance is not for use with solid fuels. The appliance is approved for bedroom or bedsitting room installations. The appliance must be installed in accordance with local codes if any. If none exist use the current installation code. ANSI Z223.1/NFPA 54 in the USA, CSA B149 in Canada.
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insert dimensions ILDV20/30/40 Fireplace Insert I G H J K C L D F B E A Figure 2 ILDV Fireplace Insert Dimensions 0511 ILDV dims Ref.
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general installation INFORMATION ILDV20/30/40 Fireplace Insert Before You Start Read this homeowner manual thoroughly and follow all instructions carefully. Inspect all contents for shipping damage and immediately inform your dealer if any damage is found. Do not install any unit with damaged, incomplete, or substitute parts. Check your packing list to verify that all listed parts have been received.
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clearances ILDV20/30/40 Fireplace Insert INSERT Clearances no combustibles (ie: drapes, doors) may be within, or swing within 36" of the front of the insert. Co To p mb Fa cin tib le Ma nte l Side Facing Side Wall g us 12” (305 mm) 9” (228 mm) 12” (305 mm) Maximum Depth 3/4” (19 mm) Maximum Depth Combustible Facing NOTE: Side clearance to combustibles is 10" (254 mm) from opening whether it is side wall or mantel legs.
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INSTALLATION ILDV20/30/40 Fireplace Insert INSERT PLACEMENT • The insert must be placed within a code-conforming masonry fireplace or a tested and listed zero-clearance (UL-127, solid fuel) fireplace. Repair any fireplace damage prior to installation. • Because the insert uses a circulation blower, clean the fireplace, smoke shelf and chimney before installing. • This heater may be placed in a bedroom. Please be aware of the large amount of heat this appliance produces when determining a location.
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installation ILDV20/30/40 Fireplace Insert ZERO-CLEARANCE (METAL) FIREPLACE REQUIREMENTS • The damper and grate must be removed. • The smoke shelf, internal baffles, screen, refractory and metal or glass doors may be removed • (if applicable). Do not remove or alter the insulation or any structured rigid frame members (metal sides, floor, door frames, face of the fireplace, etc.). WARNING • Installer must attach red warning plate to the inside of the firebox of fireplace with screws supplied.
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NOTICE WARNING VentING installation ILDV20/30/40 Fireplace Insert Read all instructions completely and thoroughly before attempting installation. Failure to do so could result in serious injury, property damage or loss of life. Operation of improperly installed and maintained venting system could result in serious injury, property damage or loss of life. Failure to follow these instructions will void the warranty. INSTALLATION PRECAUTIONS Consult local building codes before beginning the installation.
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venting installation ILDV20/30/40 Fireplace Insert WARNING VENTING REQUIREMENTS • Make sure the exhaust pipe on heater connects to exhaust portion of cap. Attach flex liners. Figure 6 • Do not crimp or rupture liner when bending it into chimney offsets. • The exhaust vent must reline the entire length of chimney and terminate above chimney top. • Vent must meet all vent manufacturer's requirements when installed.
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venting installation ILDV20/30/40 Fireplace Insert ALTITUDE CONSIDERATIONS WARNING This heater has been tested at altitudes ranging from sea level to 4,500 feet (1,370 m). In this testing, heater with standard orifice burns correctly with just an air shutter adjustment. If you need to resize orifice for use at high altitude, contact your dealer. Failure to adjust air shutter properly may lead to improper combustion which can create a safety hazard.
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venting installation ILDV20/30/40 Fireplace Insert VENTING CONFIGURATIONS Termination Kits (Refer to Page 12) Exhaust Inlet 3" (75 mm) Exhaust UL 1777 Gas Liner 3" (75 mm) Inlet Recommended block-off plate (noncombustible metal). Prevents odors from chimney entering room. UL 127 Solid Fuel Z.C Firebox FP1924 Figure 8 Inlet and Exhaust Reline FP1924 NOTE: You may use either reline configuration with a masonry inlet exhaust reline or zero-clearance fireplace.
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venting installation ILDV20/30/40 Fireplace Insert INTAKE MANIFOLD VENT INSTALLATION Before insert is placed back into fireplace opening, attach intake flex pipe to intake manifold, located in rear lower left corner with hose clamp (not supplied) or other approved method. EXHAUST MANIFOLD REMOVAL AND VENT INSTALLATION The exhaust manifold is shipped attached to insert. It may be removed to allow tight installation. 1. Remove glass door assembly following instructions on Page 29, Figure 33. 2.
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INSERT INSTALLATION ILDV20/30/40 Fireplace Insert check gas type Use proper gas type for the insert you are installing. If you have conflicting gas type, do not install insert. See dealer where you purchased the insert for proper insert according to your gas type. WARNING A qualified installer or service person must connect appliance to gas supply. Follow all local codes. CAUTION Install gas piping to insert location For propane/LP units, never connect insert directly to the propane/LP supply.
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ILDV20/30/40 Fireplace Insert Only persons licensed to work with gas piping may make the necessary gas connections to this appliance. CAUTION WARNING INSERT installation A manual shut-off valve is factory installed upstream of the appliance. Union tee and plugged 1/8" NPT pressure tapping point should be installed upstream of the appliance. Figure 12 NOTE : The gas line connection may be made using 1/2" rigid tubing or an approved flex connector.
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CHECK GAS PRESSURE ILDV20/30/40 Fireplace Insert 1. Check gas type. The gas supply must be the same as stated on the appliance’s rating decal. If the gas supply is different from the fireplace, STOP! Do not install the appliance. Contact your dealer immediately. 2. Install and attach flex line provided with on this appliance to 1/2" gas line. 3. After completing gas line connection, purge air from gas line and test all gas joints from the gas meter to the fireplace for leaks.
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ELECTRICAL INSTALLATION ILDV20/30/40 Fireplace Insert Electrical Wiring CAUTION WARNING This insert will work without any electrical supply. Electricity is only needed to operate blower. Electrical connections should only be performed by a qualified, licensed electrician. Main power must be off when connecting to main electrical power supply or performing service. All wiring shall be in compliance with all local, city and state codes.
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log placement ILDV20/30/40 Fireplace Insert WARNING Before you begin - This unit is supplied with six (6) ceramic fiber logs. Do not handle these logs with your bare hands. Always wear gloves to prevent skin irritation from ceramic fibers. After handling the logs, wash your hands gently with soap and water to remove any traces of fibers. The positioning of the logs is critical to the safe and clean operation of this heater.
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log placement ILDV20/30/40 Fireplace Insert Figure 17 Place Log #6 3. Align the two pin holes on Log #6 onto the burner. Figure 17 LG537 Log #6 LG537 ILDV log 6 Figure 18 9/08 Log #1 Place Log #1 4. Place log #1 by aligning the holes to the burner pin. Figure 18 LG538 LG538 log #1 9/08 LogILDV #2 Figure 19 Place Log #2 5. Position log #2 so that it is resting on log #1.
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log placement ILDV20/30/40 Fireplace Insert Log #3 6. ILDV20: Position log #3 so the bottom right end is resting behind log #2 and the left end is resting on the flat area on log #2. ILDV30/40: Position log #3 so that the bottom right end is resting on the pad on log #2 and the left end is resting on the flat spot on log #1. Figure 20 Figure 20 Place Log #3 LG540 LG540 ILDV log #3 9/08 Log #4 Figure 21 Place Log #4 7. Align log #4 hole to the burner pin and rest on log #1. Figure 21 LG541 8.
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surround installation ILDV20/30/40 Fireplace Insert INSTALL SURROUND 1. 2. 3. 4. Remove glass door assembly. Page 29, Figure 34 Align cast or beveled surround holes with insert and attach with screws provided. Re-attach glass door assembly. Attach filigree to face by gently pushing into place.
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OPERATING INSTRUCTIONS ILDV20/30/40 Fireplace Insert WARNING for your safety read before lighting If you do not follow these instruction exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance is equipped with a pilot which must be lit with built-in piezo ignitor while following these instructions exactly. B. BEFORE OPERATING smell all around the appliance area for gas.
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OPERATING INSTRUCTIONS ILDV20/30/40 Fireplace Insert Lighting pilot for the first time You may check for gas leaks with the following methods only: • Soap and water solution • An approved leak testing spray WARNING approved leak testing method If using a soap and water solution to test for leaks, DO NOT spray solution onto control body. danger • Electronic sniffer Never check for gas leak with open flame! NOTE: Remove any excessive pipe compound from the connections.
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OPERATING INSTRUCTIONS ILDV20/30/40 Fireplace Insert Lighting burner main burner switch The “ON/OFF” switch for the main burner can be found on the right side of insert surround. This switch allows you to turn on and to turn off the main burner without using the gas valve knob. Make sure the button is in the “ON” position to light the main burner. Figure 27 Lighting the burner Depress and turn the knob counterclockwise than four (4) seconds for the burner to ignite. to the “ON” position.
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AIR SHUTTER ADJUSTMENT (NATURAL GAS ONLY) ILDV20/30/40 Fireplace Insert ADJUST THE AIR SHUTTER The venturi of the burner is equipped with an air shutter. The opening of the venturi has been set at 1/4" for Natural Gas and fully open for Propane installation at sea level. The burner on Natural Gas models may be adjusted for high altitude as follows: • To increase air mixture, open the shutter more. This will reduce soot formation. Figure 32 • To decrease air mixture, close the shutter.
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GLASS FRAME REMOVAL Always use gloves when handling broken glass. WARNING CAUTION ILDV20/30/40 Fireplace Insert Make sure the glass panel edges do not touch any metal parts during thermal expansion. GLASS FRAME REMOVAL 1. Carefully remove upper filigree by pulling straight out. 2. Remove glass frame from insert by releasing two latches on top of insert and lifting the door up and off the unit. Figure 34 3. Set glass frame aside. Latches 4. Re-install in reverse order.
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BLOWER REMOVAL and ASSEMBLY ILDV20/30/40 Fireplace Insert BLOWER REPLACEMENT Turn off the unit and allow to cool completely. Turn off gas at shut-off and disconnect all electricity to unit. 1. 2. 3. 4. 5. Remove the decorative filigree by gently pulling it out. Rotate the cam on the glass toward the center. Tilt the glass out, lift and release it from the track. Set the glass on a towel out of the way. Remove the logs and bricks. To remove the brick, unfasten the brackets located on the right and left.
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BLOWER REMOVAL and ASSEMBLY ILDV20/30/40 Fireplace Insert BLOWER PARTS LIST: CAUTION Description Qty.
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CLEANING and MAINTENANCE ILDV20/30/40 Fireplace Insert Make sure the gas valve knob is in the “OFF” position. Wait at least five (5) minutes before start-ing maintenance. Venting system A qualified agency should examine the venting system annually. Cleaning glass Clean the ceramic glass periodically. Condensation will sometimes form on the glass during a cold startup. This is normal for all gas fireplaces and inserts. This condensation often attracts dust and lint to the surface of the glass.
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ILDV20/30/40 Fireplace Insert CLEANING and MAINTENANCE WARNING firebox cleaning • Allow logs to cool completely before cleaning. Logs reach high temperatures. • Make sure clearances to combustibles leave enough room for maintenance and service. • Carefully reassemble and reseal insert properly after any cleaning or servicing. 1. 2. 3. 4. 5. Carefully remove log set, and embers from combustion chamber. Vacuum burner compartment thoroughly. Vacuum any dust off logs.
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MAINTENANCE ILDV20/30/40 Fireplace Insert Yearly service procedure Failure to inspect and maintain heater may lead to improper combustion and a potentially dangerous situation. A qualified technician should do the following once a year. 1. Check pilot flame. Flame should touch approximately 3/8" of the top of thermopile and touch top of thermocouple. Figure 38 If not, contact dealer for service. 2. Turn gas control knob to “OFF” position to shut off gas to heater. See step “To Turn Off Gas”, Page 27.
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TROUBLESHOOTING WARNING ILDV20/30/40 Fireplace Insert Turn appliance OFF and allow to cool before servicing. Only a qualified service person should service and repair the heater. NOTE: All troubleshooting items are listed in order of operation. OBSERVED PROBLEM POSSIBLE CAUSE REMEDY Piezo ignitor will not light the pilot after repeated pressing of piezo ignitor. 1. Defective ignitor 1. Check connections to ignitor. Replace ignitor if ignitor connections are good, but there is no spark. 2.
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REPLACEMENT PARTS ILDV20/30/40 Fireplace Insert 3 9 7 5 8 2 4 6 1 14 10 11 15 12/13 17 18 19 20 22 24 16 28 26 23 25 21 23 27 0511 ILDV parts 9/08 83D0511 35
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REPLACEMENT PARTS ILDV20/30/40 Fireplace Insert ILDV20NV ILDV20PV ILDV30NV ILDV30PV ILDV40NV ILDV40PV Description Qty.
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REPLACEMENT PARTS ILDV20/30/40 Fireplace Insert OPTIONAL ACCESSORIES 1 2 3 Ref. 1. 1. 2. 2. 3. 3.
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ILDV20/30/40 Fireplace Insert Massachusetts Residents Only — Please read and follow these special requirements NOTE REGARDING VENTED PRODUCTS This product must be installed by a licensed plumber or gas fitter when installed within the Commonwealth of Massachusetts. Any residence with a direct vent product must have a CO detector installed in the residence.
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ILDV20/30/40 Fireplace Insert Limited lifetime warranty policy Lifetime Warranty The following components are warranted for life to the original owner, subject to proof of purchase: Firebox, Combustion Chamber, Heat Exchanger, Grate and Stainless Steel Burners. Five Year Warranty The following components are warranted five (5) years to the original owner, subject of proof of purchase: Ceramic Fiber Logs.
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ILDV20/30/40 Fireplace Insert Efficiency Ratings Model EnerGuide Ratings Fireplace Efficiency (%) ILDV20NV 67.5 ILDV20PV 73.9 ILDV30NV 71.9 ILDV30PV 83.7 ILDV40NV 70.8 ILDV40PV 79.8 Steady State (%) Fan-OFF Fan-ON 73.5 74.5 79.8 80.8 76.5 77.5 88.6 89.6 75.7 76.7 84.7 85.7 D.O.E. (AFUE%) 66.4 74.6 65.9 68.5 69.71 71.50 MHSC 149 Cleveland Drive • Paris, Kentucky 40361 www.mhsc.