Operating instructions

ManualsBrandsMonessen Hearth ManualsLawn and GardenICFDV30LNTSC









20304164 10/11 Rev. 1









      

   



         





 

  

  



  



  



      

       





     







       





          

        





 





     





     

    



   







       





   









4164

ICFDV insert cover

Summary of content (48 pages)

PAGE 1
ICFDV Series Direct Vent Gas Fireplace Insert Models: ICFDV30LNTSC, ICFDV30CNTSC WARNING IF The INFORMATION IN TheSe INSTRuCTIONS IS NOT FOLLOWeD exACTLy, A FIRe OR expLOSION MAy ReSuLT CAuSING pROpeRTy DAMAGe, peRSONAL INjuRy OR LOSS OF LIFe. – – Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. WhAT TO DO IF yOu SMeLL GAS • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building.
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CONTeNTS ICFDV Fireplace Insert Thank you and congratulations on your purchase of a Monessen Fireplace Insert pLeASe ReAD The INSTALLATION AND OpeRATION INSTRuCTIONS BeFORe uSING The AppLIANCe! IMpORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty. Important Safety Information ......................................3 Code Approval .............................................
PAGE 3
IMpORTANT SAFeTy INFORMATION INSTALLeR WARNING Please leave these instructions with the appliance. ICFDV Fireplace Insert OWNeR Please retain these instructions for future reference. • Read this owner’s manual carefully and completely before trying to assemble, operate, or service this fireplace. • Any change to this fireplace or its controls can be dangerous.
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IMpORTANT SAFeTy INFORMATION & CODe AppROVAL Continued from page 3 14. Do not use any solid fuels (wood, coal, paper, cardboard, etc.) in this fireplace. Use only the gas type indicated on rating plate. 15. This appliance, when installed, must be electrically grounded in accordance with local codes or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1. 16. Do not obstruct the flow of combustion and ventilation air in any way.
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pRODuCT FeATuReS ICFDV Fireplace Insert pRODuCT SpeCIFICATIONS • This appliance has been certified for use • • • • • • with either natural or propane gas. Refer to the appropriate data plates. This appliance is not for use with solid fuels. The appliance is approved for bedroom or bedsitting room installations. The appliance must be installed in accordance with local codes if any. If none exist use the current installation code. ANSI Z223.1/NFPA 54 in the USA, CSA B149 in Canada.
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INSeRT DIMeNSIONS ICFDV Fireplace Insert 2 6QE” ( 56 m m ) 2256QE” ( 560 m m ) 115 6QE” ( 303 m m ) 1056 ” ( 257 m m ) 55 6QE” ( 144 m m ) 2156QE" ( 535 m m ) 1656 " ( 410 m m ) 24 6QE” ( 621 m m ) 2756 ” ( 689 m m ) 256M” ( 57 m m ) Figure 2 ICFDV Fireplace Insert Dimensions 4164 ICFDV in sert d im s 6 20304164
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GeNeRAL INSTALLATION INFORMATION ICFDV Fireplace Insert BeFORe yOu START Read this homeowner manual thoroughly and follow all instructions carefully. Inspect all contents for shipping damage and immediately inform your dealer if any damage is found. Do not install any unit with damaged, incomplete, or substitute parts. Check your packing list to verify that all listed parts have been received.
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CLeARANCeS ICFDV Fireplace Insert INSeRT CLeARANCeS No combustibles (ie: drapes, doors) may be within, or swing within 36" of the front of the insert. Co To p mb us Fa tib le cin Ma nte l 12” (305 mm) Maximum Depth Side Facing g Side Wall 12” (305 mm) 9” (228 mm) 3/4” (19 mm) Maximum Depth Combustible Facing NOTe: Side clearance to combustibles is 10" (254 mm) from opening whether it is side wall or mantel legs.
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INSTALLATION ICFDV Fireplace Insert INSeRT pLACeMeNT • The insert must be placed within a code-conforming masonry fireplace or a tested and listed zero-clearance (UL-127, solid fuel) fireplace. Repair any fireplace damage prior to installation. Burn your insert for at least six (6) hours on "HIGH" the first time you use it. Place the fan in the "OFF" position during this time. Insulation • Because the insert uses a circulation blower, clean the fireplace, smoke shelf and chimney before installing.
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VeNTING INSTALLATION NOTICe Read all instructions completely and thoroughly before attempting installation. Failure to do so could result in serious injury, property damage or loss of life. Operation of improperly installed and maintained venting system could result in serious injury, property damage or loss of life. Failure to follow these instructions will void the warranty. INSTALLATION pReCAuTIONS Consult local building codes before beginning the installation.
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VeNTING INSTALLATION ICFDV Fireplace Insert ALTITuDe CONSIDeRATIONS WARNING This heater has been tested at altitudes ranging from sea level to 4,500 feet (1,370 m). In this testing, heater with standard orifice burns correctly with just an air shutter adjustment. If you need to resize orifice for use at high altitude, contact your dealer. Failure to adjust air shutter properly may lead to improper combustion which can create a safety hazard.
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VeNTING INSTALLATION ICFDV Fireplace Insert VeNTING CONFIGuRATIONS Termination Kits (Refer to Page 12) Exhaust Inlet 3" (75 mm) Exhaust UL 1777 Gas Liner 3" (75 mm) Inlet Recommended block-off plate (noncombustible metal). Prevents odors from chimney entering room. UL 127 Solid Fuel Z.C Firebox FP1924 Figure 8 Inlet and Exhaust Reline FP2949 NOTe: You may use either reline configuration with a masonry inlet exhaust reline or zero-clearance fireplace.
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VeNTING INSTALLATION ICFDV Fireplace Insert INTAKe/exhAuST MANIFOLD ReMOVAL AND VeNT INSTALLATION The intake/exhaust manifold is shipped attached to insert. It may be removed to allow tight installation. Exhaust Collar 1. Unfasten the two (2) machine screws on the face of the unit and release the plate assembly by sliding the plate back. 2. Attach the exhaust and the intake flex pipes to the collar on the plates with a hose clamp (not provided) or other approved methods (check local codes). 3.
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INSeRT INSTALLATION ICFDV Fireplace Insert CheCK GAS Type Use proper gas type for the insert you are installing. If you have conflicting gas type, do not install insert. See dealer where you purchased the insert for proper insert according to your gas type. A qualified installer or service person must connect appliance to gas supply. Follow all local codes. CAuTION WARNING INSTALL GAS pIpING TO INSeRT LOCATION For propane/Lp units, never connect insert directly to the propane/Lp supply.
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ICFDV Fireplace Insert Only persons licensed to work with gas piping may make the necessary gas connections to this appliance. CAuTION WARNING INSeRT INSTALLATION A manual shut-off valve is factory installed upstream of the appliance. union tee and plugged 1/8" NpT pressure tapping point should be installed upstream of the appliance. Figure 12 NOTE : The gas line connection may be made using 1/2" rigid tubing or an approved flex connector.
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CheCK GAS pReSSuRe ICFDV Fireplace Insert WARNING 1. Check gas type. The gas supply must be the same as stated on the appliance’s rating decal. If the gas supply is different from the fireplace, STOp! Do not install the appliance. Contact your dealer immediately. 2. To ease installation, a 24" (610 mm) flex line with manual shut-off valve has been provided with on this appliance. Install and attach 1/2" gas line onto shut-off valve. 3.
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eLeCTRICAL INSTALLATION ICFDV Fireplace Insert eLeCTRICAL WIRING M ax 300 W at t s This insert will work without any electrical supply. Electricity is only needed to operate blower. A / C M od u l e T o O u t l et Verify proper operation after servicing. P il ot M ax 300 W at t s O p t ion al A u x .
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LOG pLACeMeNT ICFDV Fireplace Insert WARNING Before you begin - This unit is supplied with six (6) ceramic fiber logs. Do not handle these logs with your bare hands. Always wear gloves to prevent skin irritation from ceramic fibers. After handling the logs, wash your hands gently with soap and water to remove any traces of fibers. The positioning of the logs is critical to the safe and clean operation of this heater.
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LOG pLACeMeNT ICFDV Fireplace Insert Log #2 3. Align the two pin holes on Log #1 onto the burner. Figure 17 4. Place log #2 by aligning the holes to the burner pin. Figure 17 Figure 17 LG1117 Log #3 Log #1 5. Position log #3 so that it is resting on log #2. Figure 18 LG1117 ICFDV logs 1 2 Figure 18 Log #4 LG1118 6. Position log #4 so that the bottom right end is resting on the pad on log #3 and the left end is resting on the flat spot on log #2.
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LOG pLACeMeNT ICFDV Fireplace Insert 7. Align log #5 hole to the burner pin and rest on log #2. Figure 20 Log #5 Figure 20 LG1120 8. Align the cutout on the bottom of log #6 and fit it into log #5.
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OpTIONAL GLASS & STONe INSTALLATION ICFDV Fireplace Insert DeCORATIVe GLASS & STONe INSTALLATION Use caution when handling glass. 1. Remove glass frame using the cam tool supplied with unit. NOTe: The unit is designed to use 2/3 of the glass provided. The remaining decorative glass is intended for future use. 2. Mix the two (2) bags of decorative glass provided in the kit as desired. Lay glass on top of burner and cover burner area with one (1) layer.
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SuRROuND INSTALLATION ICFDV Fireplace Insert Insert INSTALL SuRROuND 1. Remove glass door assembly. Page 36, Figure 44 2. Align cast or beveled surround holes with insert and attach with screws provided. 3. Re-attach glass door assembly. 4. Attach filigree to face by gently pushing into place.
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SuRROuND INSTALLATION Figure 26 Small Surround with Side Control Access FP2953 sm surr 3 side ctrl 20304164 ICFDV Fireplace Insert FP2953 Figure 27 Trimmable Surround FP2954 FP2954 contemporary surround 23
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OpeRATING INSTRuCTIONS ICFDV Fireplace Insert WARNING FOR yOuR SAFeTy ReAD BeFORe LIGhTING If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of lie. A. This appliance is equipped with an ignition device which automatically lights the pilot. Refer to the instructions. B. BEFORE OPERATING smell all around the appliance area for gas.
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OpeRATING INSTRuCTIONS ICFDV Fireplace Insert OpeRATING INSTRuCTIONS 1. STOp! Read the safety information above. 2. This appliance is equipped with an ignition device which automatically lights the burner. Do not try to light the burner by hand. 3. With five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOp! Follow "B" in the safety information on Page 24. If you do not smell gas, go to next step. 4. Press the master switch to the "ON" (-) position.
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ICFDV Fireplace Insert SIGNATuRe COMMAND SySTeM OpeRATION INSTRuCTIONS FeATuReS RF Receiver ON/OFF Command Center • Easy Access Function Operation and System Configuration • Operation Confirmation/Fault Diagnostic Indications (LED/ Buzzer) • ON/OFF/HI/Med/Low Operation • Optional Wall Mounting Control Board • • • • • • • • • • Electronic Ignition Pilot Lockout safety feature Electric Power Regeneration from Thermopile to save battery 6-hour Automatic Shut Down Option Convenient NG/LP Gas Type Convers
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SIGNATuRe COMMAND SySTeM OpeRATION INSTRuCTIONS ICFDV Fireplace Insert SySTeM CONFIGuRATION/SeTup All System configuration/setup is done on the Command Center. NOTe: When using On/Off wall switch, the switch must be in the ON position to perform all configuration set ups at the command center. Intermittent/Standing pilot Setup (Default intermittent) 1. Holding the ON button on the Command Center while turning on the master switch will toggle between standing pilot and intermittent pilot. 2.
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SIGNATuRe COMMAND SySTeM OpeRATION INSTRuCTIONS ICFDV Fireplace Insert FuNCTIONS/OpeRATION (with Command Center) Turning on the fireplace 1. Turn on the master switch and wait for a beep. 2. Press the ON button on the Command Center or turn on wall switch. Pilot will light and burner will come on High setting or last memory setting (See Turning Off Fireplace below). For memory feature. pilot Safety Lockout Function 1. If the pilot doesn’t light after sparking for 30 seconds, pilot trial lockout happens.
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WARNING Information Bar The information bar shows the room temperature, the “sending signal” radio icon, the low battery indication icon, the child-proof icon, and the flame icon. This area doesn’t have touch buttons. • The room temperature will always be shown after • • • • power-up. It displays the room temperature from 40 °F to 99 °F. “Lo” and “HI” will be displayed when the room temperature is lower than 40°F or higher than 99°F, respectively.
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ICFDV Fireplace Insert TOuCh SCReeN ReMOTe CONTROL OpeRATION Battery Door Setting privacy Code on Transmitter: Figure 31 The remote transmitter privacy code is preset in factory. In the event of activation or interference from other nearby transmissions, change the code using the following procedures (learn function must be performed after changing the code): FP2650 WARNING 1. Press the ON/arrow button and Master Switch the TIMER button at the same ON time to enter privacy code setup LED mode.
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TOuCh SCReeN ReMOTe CONTROL OpeRATION 1. Press the ON/up button to turn on the fireplace. The flame icon on the LCD displays High. 2. Press the OFF/down button to decrease the flame height and turn off the fireplace. When the OFF/down button is pressed for three times, the flame icon changes form High to Medium, to Low, then to Off. 3. If the OFF button is held for more than 3 seconds at any flame height, the fireplace will be turned off and the flame icon disappears. Figure 34 4.
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ICFDV Fireplace Insert TOuCh SCReeN ReMOTe CONTROL OpeRATION the Set temperature and the Room temperature. There is no manual flame height adjustment. The fan speed will also automatically adjust if turned on. NOTe: there will a 10 second delay for the flame adjustment when the fireplace is turned on. 1. When Set Temp. is 3° F or higher than Room Temp., flame height will be on High. 2. When Set Temp. is 2° F higher than Room Temp., flame height will be on Medium. 3. When Set Temp.
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TOuCh SCReeN ReMOTe CONTROL OpeRATION 5. When the light button is flashing, slide up and down on the arrow buttons will turn the light brightness to HIGH or Off directly without pressing the light button again to confirm Aux Control (Optional) The AUX control function is used to turn on or turn off the auxiliary component connected to the AC module of the Signature Command System. Press the AUX button to turn on or turn off the auxiliary. 1.
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TOuCh SCReeN ReMOTe CONTROL OpeRATION ICFDV Fireplace Insert n using the Mounting Base The transmitter comes with a mounting base which allows you to hang the transmitter on the wall. 1. Secure the mounting base on the wall with supplied screws. For best viewing angle, make it the same height as your eyes. 2. Hang the transmitter on the hook of the mounting base, then push down so the transmitter is flush to the mounting base. Figure 42 FP2674 TROUBLESHOOTING mounting base Symptom 1.
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AIR ShuTTeR ADjuSTMeNT (NATuRAL GAS ONLy) ICFDV Fireplace Insert ADjuST The AIR ShuTTeR The venturi under the burner is equipped with an air shutter. The opening of the venturi has been set at 3/16" for Natural Gas and fully open for Propane installation at sea level. The burner on Natural Gas models may be adjusted for high altitude as follows: To access the air shutter, remove three (3) screws securing burner to engine base and slide burner to the left or remove from firebox.
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GLASS FRAMe ReMOVAL Always use gloves when handling broken glass. WARNING CAuTION ICFDV Fireplace Insert Make sure the glass panel edges do not touch any metal parts during thermal expansion. GLASS FRAMe ReMOVAL 1. Carefully remove upper filigree by pulling straight out. 2. Remove glass frame from insert by releasing two latches on top of insert and lifting the door up and off the unit. Figure 44 3. Set glass frame aside. Latches 4. Re-install in reverse order.
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BLOWeR ReMOVAL and ASSeMBLy ICFDV Fireplace Insert Turn off the unit and allow to cool completely. Turn off gas at shut-off and disconnect all electricity to unit. 1. Remove the exhaust/intake plate assembly. Refer to Page 13. Pull unit out of fireplace. 2. Unfasten two (2) plates on the rear of the unit. 3. Attach blowers to the plates. 4. Wire blower according to the wiring diagram. 5. Reinstall the plate onto the back of the unit. 6. Slide unit into fireplace. Reinstall exhaust/intake assembly.
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CLeANING and MAINTeNANCe ICFDV Fireplace Insert Make sure the gas valve knob is in the “OFF” position. Wait at least five (5) minutes before start-ing maintenance. VeNTING SySTeM A qualified agency should examine the venting system annually. CLeANING GLASS Clean the ceramic glass periodically. Condensation will sometimes form on the glass during a cold startup. This is normal for all gas fireplaces and inserts. This condensation often attracts dust and lint to the surface of the glass.
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CLeANING and MAINTeNANCe ICFDV Fireplace Insert WARNING FIReBOx CLeANING • Allow logs to cool completely before cleaning. Logs reach high temperatures. • Make sure clearances to combustibles leave enough room for maintenance and service. • Carefully reassemble and reseal insert properly after any cleaning or servicing. 1. 2. 3. 4. 5. Carefully remove log set, and embers from combustion chamber. Vacuum burner compartment thoroughly. Vacuum any dust off logs. Remove any lint from main burner and pilot.
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MAINTeNANCe ICFDV Fireplace Insert yeARLy SeRVICe pROCeDuRe Failure to inspect and maintain heater may lead to improper combustion and a potentially dangerous situation. A qualified technician should do the following once a year. 1. Check pilot flame. Flame should touch approximately 3/8" of the top of thermopile and touch top of thermocouple. Figure 38 If not, contact dealer for service. 2. Turn switch to “OFF” position and gas shut off to off to turn gas off to heater.
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TROuBLeShOOTING ICFDV Fireplace Insert SIGNATuRe COMMAND SySTeM OPERATION Install batteries and/or plug in the AC board FAULT No beep in about 8 seconds A Using battery? Make sure Command Center and the control board are connected by a 2 feet or 15 feet cable After the beep Flip the master switch (rocker switch) to the ON position Press the ON button on the Command Center No beep or no sound from the valve indicating pilot solenoid open B No sparking on the pilot C Sparking doesn’t continue
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RepLACeMeNT pARTS ICFDV Fireplace Insert 16 3 15 5 18 17 4 2 6 1 20 19 21 25 22 26 24 29 17 27 26 23 28 36 33 34 37 32 38 31 35 42 20304164 4164 ICDV p art s
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RepLACeMeNT pARTS Description qty.
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OpTIONAL ACCeSSORIeS ICFDV Fireplace Insert 4 5 6 a,b 3 2 a,b 10 8 a,b,c 7 a,b,c Optional Accessories Ref. Description 1. Light Kit (not shown) 2a. Square Face - Textured Black 2b. Square Face - Iron Age 3. Small, 3-sided Surround 5/8" Deep - Black 4. Small, 3-sided Surround 2" Deep - Black 5. Medium, 3-sided Surround 5/8" Deep - Black 4164 6a. Glass Frame - Vintage Iron ICFDV accessories 6b. Glass Frame - Textured Mocha 7a. Rectangular Double Door - Satin Black 7b.
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ICFDV Fireplace Insert 20304164 45
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ICFDV Fireplace InsertResidents Only — please read and follow these special requirements Massachusetts NOTe ReGARDING VeNTeD pRODuCTS This product must be installed by a licensed plumber or gas fitter when installed within the Commonwealth of Massachusetts. Any residence with a direct vent product must have a CO detector installed in the residence. Installation of the fireplace or vented gas log in the State of Massachusetts requires the damper to be permanently removed or welded in the fully open position.
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LIMITeD 10 yeAR WARRANTy ICFDV Fireplace Insert Limited 10 year warranty The following components are warranted for 10 years from the date of purchase of the product: Firebox, Combustion Chamber, Heat Exchanger, Grate, Stainless Steel Burners, Glass (thermal breakage only), Ceramic Fiber Logs and Refractory Brick. Coverage is provided only to the original purchaser and is nontransferable.
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ICFDV Fireplace Insert efficiency Ratings Model ICFDV30LN ICFDV30CN enerGuide Ratings Fireplace efficiency (%) 71.9 71.9 Steady State (%) Fan-OFF Fan-ON 76.5 77.5 76.5 77.5 D.O.e. (AFue%) 67.2 67.2 MhSC 149 Cleveland Drive • Paris, Kentucky 40361 www.mhsc.