BDV SERIES DIRECT VENT GAS FIREPLACE MODELS: BDV300, BDV400, BDV500, BDV600 INSTALLATION AND OPERATING INSTRUCTIONS WARNINGS IF THE INFORMATION IN THESE INSTRUCTIONS ARE NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. – Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. – WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance.
CONTENTS Important Safety Information .......................... 3 Glass Removal ................................................ 32 Product Features .............................................. 5 Final Installation ............................................. 33 Rockwool Placement................................... 33 Log Placement ............................................ 33 Lava Rock and Ember Placement............... 33 Code Approval ..................................................
IMPORTANT SAFETY INFORMATION OWNER Please leave these instructions with the appliance. Please retain these instructions for future reference. WARNING INSTALLER • Read this owner’s manual carefully and completely before trying to assemble, operate, or service this fireplace. • Any change to this fireplace or its controls can be dangerous. • Improper installation or use of this fireplace can cause serious injury or death from fire, burns, explosions, electrical shock and carbon monoxide poisoning.
IMPORTANT SAFETY INFORMATION Continued from page 3 13. Never place anything on top of fireplace. 14. Do not use any solid fuels (wood, coal, paper, cardboard, etc.) in this fireplace. Use only the gas type indicated on rating plate. 15. This appliance, when installed, must be electrically grounded in accordance with local codes or in the absence of local codes, with the National Electrical Code, ANSI/ NFPA 70, or the Canadian Electrical Code, CSA C22.1. 16.
PRODUCT FEATURES AND CODE APPROVAL PRODUCT SPECIFICATIONS • This appliance has been certified for use with either natural or propane gas. See appropriate data plates. • This appliance is not for use with solid fuels. • The appliance is approved for bedroom or bedsitting room installations. • The appliance must be installed in accordance with local codes if any. If none exist use the current installation code. ANSI Z223.1/ NFPA 54 in the USA, CAN/CGA B149 in Canada.
PRE-INSTALLATION INFORMATION INSTALLING ABOVE 2000 FEET • In the USA, the appliance must be derated 4% for every 1,000 ft above 2,000 ft elevations. • In Canada, these appliances are certified for altitudes of 0 – 2000 ft, and must be de-rated by 10 percent for installations between 2000 and 4,500 ft. (derate an additional 4% for every 1,000 ft. above 4,500 ft. elevations). ORIFICE SIZES, PRESSURES AND BTUs NATURAL GAS Manifold Press: (W.C.
FIREPLACE FRAMING FIREBOX FRAMING Firebox framing can be built before or after the appliance is set in place. Construct firebox framing following Figure 2 and the chart below for your specific installation requirements. See Figure 3 on Page 8 for firebox dimensions. The framing headers may rest on the top of the firebox standoffs. Do not bring headers below top of standoffs. WARNING The firebox may be installed directly on a combustible floor or raised on a platform of an appropriate height.
PRE-INSTALLATION INFORMATION FIREPLACE DIMENSIONS E H 1 2 /" 5 8 / " 1/2" 5 8 /" D Drywall Support Tabs A B K 5 /8" 1 /2" L I N C F G J 1 /2" 5 /8" 81/4" 1 M 3 /2" Figure 3 - Fireplace Dimensions DESCRIPTION 8 Key Letter BDV300 BDV400 BDV500 BDV600 Overall Front Width A 331/16" 371/16" 411/16" 471/16" Inside Width B 297/8" 32" 36" 42" Glass Width C 27" 29" 33" 39" CTR Pipe D 161/2" 181/2" 201/2" 231/2" Rear Width E 28" 29" 33" 39" 203/8" 203/8"
PRE-INSTALLATION INFORMATION FIREPLACE LOCATION Plan for the installation of your appliance. This includes determining where the unit is to be installed, the vent configuration to be used, framing and finishing details, and whether any optional accessories (i.e. blower, wall switch, or remote control) are desired. Consult your local building code agency to ensure compliance with local codes, including permits and inspections.
CLEARANCES WARNING CLEARANCES TO COMBUSTIBLES Follow these instructions carefully to ensure safe installation. Failure to follow instructions exactly can create a fire hazard. The appliance cannot be installed on a carpet, tile or other combustible material other than wood flooring. If installed on carpet or vinyl flooring, the appliance shall be installed on a metal, wood or noncombustible material panel extending full width and depth of the appliance.
SECURING FIREPLACE TO FLOOR OR FRAMING The fireplace must be secured to the floor and/or to framing studs as shown in Figure 5. Use two (2) wood screws or masonry/ concrete screws to secure fireplace to the floor. Use four (4) screws to attach fireplace to framing. The side nailing flanges are 1/2" or 5/8" to accommodate different wall thickness.
INSTALLATION INFORMATION FINISHING MATERIAL WARNING NOTE: Any remote wiring (i.e. remote control, wall switch, and optional fan) must be done prior to final finishing to avoid costly reconstruction. Never obstruct or modify the air inlet or outlet grills (louvers). This may create a fire hazard. Only noncombustible materials (i.e. brick, tile, slate, steel, or other materials with a UL fire rating of Zero) may be used to cover the black surface of the appliance.
WARNING WARNING VENT INSTALLATION This fireplace must be vented to the outside. The venting system must NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance must use a separate vent system. Do not use common vent systems. A Minimum of 3" Clearance to the Top Is Required Along Horizontal Length until Flue Pipe Penetrates Outside Wall.
OPTIONAL TOP VENT APPLICATION The appliance is shipped as a rear vent unit. If the installation layout requires the unit to be a top vent configuration the appliance can be converted by following the steps below. When removing and refitting the plates and adapter be sure the associated gaskets are undamaged and refitted as required. WARNING VENT INSTALLATION After conversion to top vent configuration the 4" (100mm) flue pipe should be concentric within the 65/8" (175mm) outer collar (within 1/4"). 1.
VENT INSTALLATION INSTALLATION PLANNING There are two basic types of direct-vent installation: • Horizontal Termination • Vertical Termination It is important to select the proper length of vent pipe for the type of termination you choose. It is also important to note the wall thickness. Select the amount of vertical rise desired. All horizontal run of venting must have 1/4" rise for every 12" of run towards the termination. You may use up to three 90° elbows in this vent configuration.
VENT INSTALLATION FOR HORIZONTAL TERMINATION Inside Corner Detail G V H A D E C B B G B V L F Fixed Closed Operable B I Opera- Fixed ble Closed V V V B A V Vent Terminal A V A J Air Supply Inlet M B V A K A Area Where Terminals Not Permitted Figure 11 - Horizontal Vent Termination Location MINIMUM DISTANCES A = Clearance above the grade, a veranda, porch, deck, or balcony [*12" (305mm) minimum]. B = Clearance to window or door that may be opened [*12" (305mm) minimum].
VENT INSTALLATION TERMINATION CLEARANCES FOR BUILDINGS WITH COMBUSTIBLE AND NONCOMBUSTIBLE EXTERIORS D C C G G=6" (152mm) V V V Inside Corner E F=6" (152mm) F Outside Corner C = Maximum depth of 48" (1219mm) for alcove location D = Minimum width for back wall of alcove location Combustible - 38" (965mm) Noncombustible - 24" (610mm) E = Clearance from corner in alcove location Combustible - 6" (152mm) Noncombustible - 2" (51mm) H G V V J Combustible & Noncombustible H = 24" (610mm) J = 20" (50
VENTING INSTALLATION REAR (THROUGH THE WALL) APPLICATIONS When installed as a rear vent unit this appliance may be vented directly to a termination located on the rear wall behind the appliance • The maximum horizontal distance between the rear of the appliance and the outside of termination is 20" (508 m). See Figure 14. • Only one 45° elbow is allowed in these installations. Female Locking Lugs Maximum 20" Note: Horizontal runs of vent must be supported every three feet (914mm).
VENT INSTALLATION REAR WALL VENT INSTALLATION (continued) 4. Apply a bead of non-hardening mastic around the outside edge of vent cap. Position the vent cap in the center of hole on the exterior wall with the word “UP” on the vent cap facing up. Insure proper clearance of 1" to combustibles is maintained to the flue. Attach the vent cap with four wood screws supplied. See Figure 17. Vent Cap T WARNING HO Wood Screw Do not recess vent termination into any wall. This will cause a fire hazard.
VENT INSTALLATION eg: A offsets and horizontal vent length. 2 4 6 8 10 1214 16 1820 Vertical Dimension From the Floor of Unit to the Center of the Horizontal Vent Pipe 40 38 Since it is very important that the venting system maintain its balance 36 between the combustion air intake and the flue gas exhaust, certain limita34 tions as to vent configurations apply and must be strictly adhered to.
VENT INSTALLATION HORIZONTAL TERMINATION CONFIGURATION (Continued) • 90° A If a 90° elbow is used in the horizontal vent run (level height maintained) the horizontal vent length is reduced by 36". See Figures 21 and 22, page 20. This does not apply if the 90° elbows are used to increase or redirect a vertical rise. See Figure 24. B Example: According to the vent graph (page 20) the maximum horizontal vent length in a system with a 7.
VENT INSTALLATION BELOW GRADE INSTALLATIONS When it is not possible to meet the required vent terminal clearances of 12" above grade level, a snorkel kit is recommended. It allows installation depth down to 7" (178mm) below grade level. The 7" (178mm) is measured from the center of the horizontal vent pipe as it penetrates through the wall. Ensure that sidewall venting clearances are observed.
VENT INSTALLATION VERTICAL (THROUGH-THE-ROOF) APPLICATIONS This Gas Fireplace has been approved for, • Vertical installations up to 40' (12m) in height. Up to a 10' (3m) horizontal vent run can be installed within the vent system using a maximum of two 90° elbows. See Figure 28. NOTE: Horizontal sections of this vent system require a minimum of 3" clearances to combustibles at the top of the flue and 1" clearance at the sides and bottom until the flue penetrates the outside wall.
VENT INSTALLATION INSTALLATION FOR VERTICAL TERMINATION 1. Determine the route your vertical venting will take. If ceiling joist, roof rafters or other framing will obstruct the venting system, consider an offset. See Figure 30 to avoid cutting load bearing members. For optimal flame appearance, a restrictor disk is necessary on straight vertical runs of 20' of more. • Runs may not incorporate elbows.
VENT INSTALLATION 3. Cut a hole in the roof using the locating hole as a center point. (Cover any exposed open vent pipes before cutting hole in roof). The 91/2"x91/2" (241mm x 241mm) hole must be measured on the horizontal. Actual length may be larger depending on the pitch of the roof. There must be a 1" minimum clearance from the vent pipe to combustible materials. (Insulation should be considered a combustible material). 4. Connect a section of pipe and extend up through the hole.
FIREPLACE INSTALLATION CHECK GAS TYPE Use proper gas type for the fireplace you are installing. If you have conflicting gas type, do not install fireplace. See dealer where you purchased the fireplace for proper fireplace for your gas type or conversion kit. CAUTION WARNING INSTALLING GAS PIPING TO FIREPLACE / BURNER SYSTEM LOCATION A qualified installer or service person must connect appliance to gas supply. Follow all local codes.
Only persons licensed to work with gas piping may make the necessary gas connections to this appliance. CAUTION WARNING FIREPLACE INSTALLATION A manual shutoff valve must be installed upstream of the appliance. Union tee and plugged 1/8" NPT pressure tapping point should be installed upstream of the appliance. See Figure 35. NOTE : The gas line connection may be made using 1/2" rigid tubing or an approved flex connector.
CHECKING GAS PRESSURE AND ELECTRICAL INSTALLATION 1. Check gas type. The gas supply must be the same as stated on the appliance’s rating decal. If the gas supply is different from the fireplace, STOP! Do not install the appliance. Contact your dealer immediately. 2. To ease installation, a 30" (mm) flex line with manual shut-off valve has been provided with on this appliance. Install and attach 1/2" gas line onto shut-off valve. 4.
ELECTRICAL INSTALLATION REMOTE WALL MOUNTED SWITCH A remote wall switch and up to fifteen (15) feet of 18 Ga. wire may be used with this appliance. Attach the wall switch in a junction box at the desired location on the wall. See Figure 36. Do not extend beyond the wall switch wire length provided. WARNING NOTE: Extended lengths of wire may cause the fireplace not to function properly. Longer length of wire is permitted if the wire is made out of larger gauge (diameter) wire. Always check with local code.
ELECTRICAL INSTALLATION WARNING ELECTRONIC PILOT IGNITION WIRING Do not connect 110-120 VAC to the Remote Wall Switch. The appliance will malfunction.
OPTIONAL FAN/BLOWER SYSTEMS The junction box for the fan/blower systems has been factory installed. This system requires that 110-120 VAC to be wired to the factory installed junction box before the fireplace is permanently installed. See Figure 38.
GLASS REMOVAL GLASS FRAME REMOVAL 1. Release two clamps on bottom of fireplace. See Figure 39. 2. Tilt glass frame out and lift glass frame up until it clears three tabs on top of fireplace. 3. Set glass frame aside. Glass Frame Clamps Two (2) on 300/400 Units Three (3) on 500/600 Units CAUTION Figure 39 - Removing Glass Frame 32 Three Tabs Each clamp has a quick spring force. When reinstalling clamps, keep fingers clear. Remove control panel to operate middle clamp on 500 and 600 units.
FINAL INSTALLATION ROCK WOOL PLACEMENT 1. Place rock wool on burner to provide glowing embers. For best results, pull the rock wool apart into pieces the size of a dime or smaller. Burner 2. Distribute one layer of rock wool to cover the burner. See Figure 40. If the flame is blue and only in the center, turn off unit and let cool. After unit cools, remove logs. If the back holes are clear, add more rock wool to the center of the burner. Replace logs and check flame again.
OPERATING INSTRUCTIONS (MILLI-VOLT) WARNING FOR YOUR SAFETY READ BEFORE LIGHTING If you do not follow these instruction exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance is equipped with a pilot which must be lit with built-in piezo ignitor while following these instructions exactly. B. BEFORE OPERATING smell all around the appliance area for gas.
OPERATING INSTRUCTIONS (MILLI-VOLT) APPROVED LEAK TESTING METHOD You may check for gas leaks with the following methods only: • Soap and water solution • An approved leak testing spray WARNING LIGHTING PILOT FOR THE FIRST TIME If using a soap and water solution to test for leaks, DO NOT spray solution onto control body. DANGER • Electronic sniffer Never check for gas leak with open flame! NOTE: Remove any excessive pipe compound from the connections.
OPERATING INSTRUCTIONS (MILLI-VOLT) LIGHTING BURNER T LIGHTING THE BURNER Depress and turn the knob counterclockwise to the “ON” position. See OFF RS The “ON/OFF/RS” switch for the main burner can be found behind door of the fireplace. This switch allows you to turn on and to turn off the main burner without using the gas valve knob. Make sure the button is in the “ON” position to light the main burner. See Figure 43. ON MAIN BURNER SWITCH Figure 43 On/Off/RS Switch Figure 44.
OPERATING INSTRUCTIONS (ELECTRONIC) FOR YOUR SAFETY READ BEFORE LIGHTING (Piezo) which automatically lights the pilot. Do NOT try to light the burner by hand. B. BEFORE OPERATING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WARNING A.
WARNING CLEANING AND MAINTENANCE Turn off gas before servicing fireplace. It is recommended that a qualified service technician perform these check-ups at the beginning of each heating season BURNER, PILOT AND CONTROL COMPARTMENT Keep the control compartment, logs, and burner areas surrounding the logs clean by vacuuming or brushing at least twice a year. Make sure the burner porting, pilot air opening and burner air opening are free of obstructions at all times.
CLEANING AND MAINTENANCE VENT SYSTEM The fireplace and venting system should be inspected before initial use and at least annually by a qualified field service person. Inspect the external vent cap on a regular basis to make sure that no debris is interfering with the airflow. Inspect entire venting system to ensure proper function. GLASS DOOR Thoroughly clean the inside of the glass door after using the fireplace for ten hours. Periodically clean the glass door as necessary.
TROUBLESHOOTING STANDING PILOT IGNITION SYMPTOM POSSIBLE CAUSE ACTION 1. Spark ignitor will not light pilot after repeated triggering of piezo. A. Wire disconnected. A. Open door and check to make sure wire is connected to ignitor. B. Check for spark at electrode and pilot. If no spark and electrode wire is properly connected, replace pilot assembly. C. Check remote/manual shut off valve from fireplace. Low pressure can be caused by bent lines, restricted lines, low pressure line pressure.
TROUBLESHOOTING STANDING PILOT IGNITION SYMPTOM POSSIBLE CAUSE 4. Frequent pilot outage problem. A. Pilot flame may be too high or A. Clean and adjust the pilot flame for maximum flame impingetoo low, causing pilot safety ment on thermocouple. to drop out 5. The pilot and main burner extinguish while in operation A. Inner vent pipe leaking A. Check for flue product leak. Replace defective pipe section. exhaust gases back into system B. Horizontal vent improperly B.
ILLUSTRATED PARTS LISTS FIREBOX COMPONENTS 3 9 2 5 7 6 8 1 10 42 4 54D0700
ILLUSTRATED PARTS LISTS FIREBOX COMPONENTS Item Description Qty BDV300 BDV400 BDV500 BDV600 Standard Features 1 Junction Box Assembly 1 26D2128K 26D2128K 26D2128K 26D2128K 2 Black Louver 6 54D0246 26D0695 26D0697 26D0699 3 Glass Frame Assembly 1 54D0294 54D0340 54D0195 54D0443 Factory Installed Options 2 Brass Louver 6 54D0249K 26D0701K 26D0703K 26D0705K 4 Thermostat Sensor 1 26D2870 26D2870 26D2870 26D2870 5 Standard Firebrick Center CC 1 26D7069 26D7077 26D708
ILLUSTRATED PARTS LISTS STANDING PILOT — MILLIVOLT CONTROL 2C 1 2I 2T 2 5 6 3 4 7 8 8 11,12,13, 14 10 44 54D0700
ILLUSTRATED PARTS LISTS STANDING PILOT – MILLIVOLT CONTROL Item Description 1 2 2C 2I 2T 3 4 5 6 7 8 9 10 10 Gas Valve Assembly Pilot Assembly Replacement Thermocouple Replacement Igniter and Wire Replacement Thermopile Burner Tube Flexhose with Shutoff Valve Rocker Switch Piezo Igniter Injector Burner Assembly Venturi Wire Assembly Wire Assembly Qty BDV300NV BDV300PV BDV400NV BDV400PV BDV500NV BDV500PV BDV600NV BDV600PV 1 1 37D0117 37D0018 37D0118 37D0019 37D0117 37D0018 37D0118 37D0019 37D0117 37D0
ILLUSTRATED PARTS LISTS ELECTRONIC IGNITION 1 2 LO HI 5 3 4 6 8 7 46 11 30!2+ 3%.3% 6 6 '.$ '.$ "52.
ILLUSTRATED PARTS LISTS ELECTRONIC IGNITION Item Description 1 2 3 4 5 6 7 8 9 10 11 Gas Valve Assembly Pilot Assembly Burner Tube Flexhose with Shutoff Valve Rocker Switch Injector Burner Assembly Venturi Wire Assembly Ignition Module Transformer 54D0700 Qty BDV300NE BDV300PE BDV400NE BDV400PE BDV500NE BDV500PE BDV600NE BDV 600PE 1 1 1 37D0016 37D0020 54D0288 37D0017 37D0021 54D0288 37D0016 37D0020 54D0194 37D0017 37D0021 54D0194 37D0016 37D0020 54D0194 37D0017 37D0021 54D0194 37D0016 37D0020 54D
ILLUSTRATED PARTS LIST VENT COMPONENTS 4 1 7 8 3 9 HO T 10 5 11 2 6 Item Qty/Box Description 1 1 Simpson Horizontal High Wind Termination Cap 1 1 Horizontal Square Termination Cap with Built-In Vinyl Siding Standoff, Heat Deflector and Firestop. Instructions are included with kit. 1 1 Horizontal Rigid Pipe Termination Kit with Horizontal Termination Cap with Built-In Vinyl Siding Standoff, Heat Deflector, Firestop, 90° Elbow and 11"x145/8" Adjustable Pipe. Instructions are included with kit.
ILLUSTRATED PARTS LISTS LOGS Item 1 2 3 Description Qty BDV300 BDV400 BDV500 BDV600 Rear Log Right Log Left Log 54D0121 54D0147 54D0146 54D0181 54D0116 54D0115 54D0339 54D0361 54D0360 54D0039 54D0361 54D0360 1 1 1 3 1 2 54D0700 49
NOTES MASSACHUSETTS RESIDENTS ONLY: PLEASE READ AND FOLLOW THESE SPECIAL REQUIREMENTS NOTE REGARDING VENTED PRODUCTS This product must be installed by a licensed plumber or gas fitter when installed within the Commonwealth of Massachusetts. Any residence with a direct vent product must have a CO detector installed in the residence. Installation of the fireplace or vented gas log in the State of Massachusetts requires the damper to be permanently removed or welded in the fully open position.
NOTES SPECIAL REQUIREMENTS CONTINUED 2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified. 3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment.
LIMITED LIFETIME WARRANTY POLICY LIFETIME WARRANTY The following components are warranted for life to the original owner, subject to proof of purchase: Firebox, Combustion Chamber, Heat Exchanger, Grate and Stainless Steel Burners. FIVE YEAR WARRANTY The following components are warranted five (5) years to the original owner, subject of proof of purchase: Ceramic Fiber Logs.
