Operating instructions

ManualsBrandsMonessen Hearth ManualsStoves6000DV







Installation and Operating

Instructions





      

    



         





 

  

  



  



  



      

       





       







       





          

        





 











42D0200 8/09 Rev. 12

420200

6000DV cover

            









     

















    



    



Summary of content (52 pages)

PAGE 1
Direct Vent Gas Fireplace Installation and Operating Instructions Model: 6000dv WARNING If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. – Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. – WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building.
PAGE 2
6000DV Gas Fireplace Important Safety Information.......................................3 Product Features...........................................................5 Code Approval...............................................................5 Pre-Installation Information High Elevations.........................................................6 Orifice Sizes, Pressures and BTUs...........................6 Before You Install......................................................6 Fireplace Dimensions........
PAGE 3
IMPORTANT SAFETY INFORMATION 6000DV Gas Fireplace OWNER Please leave these instructions with the owner. Please retain these instructions for future reference. WARNING INSTALLER • Read this owner’s manual carefully and completely before trying to assemble, operate, • • or service this fireplace. Any change to this fireplace or its controls can be dangerous.
PAGE 4
IMPORTANT SAFETY INFORMATION and code approval 14. Do not use any solid fuels (wood, coal, paper, cardboard, etc.) in this fireplace. Use only the gas type indicated on rating plate. 15. This appliance, when installed, must be electrically grounded in accordance with local codes or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1. 16. Do not obstruct the flow of combustion and ventilation air in any way.
PAGE 5
product features and code approval 6000DV Gas Fireplace product SPECIFICATIONS • This appliance has been certified for use with • • • • • • • either natural or propane gas. See appropriate data plates. This appliance is not for use with solid fuels. The appliance is approved for bedroom or bedsitting room installations. The appliance must be installed in accordance with local codes if any. If none exist use the current installation code. ANSI Z223.1/NFPA 54 in the USA, CSA B149 in Canada.
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000DV Gas Fireplace pRE-INSTALLATION INFORMATION HIGH ELEVATIONS Input ratings are shown in BTU per hour and are certified without deration for elevations up to 4,500 feet (1,370 m) above sea level. For elevations above 4,500 feet (1,370 m) in USA, installation must be in accordance with the current ANSI Z223.1/NFPA 54 and/or local codes having jurisdiction. In Canada, please consult provincial and/or local authorities having jurisdiction for installation at elevations above 4,500 feet (1,370 m).
PAGE 7
FIREPLACE DIMENSIONS 6000DV Gas Fireplace 2(6QE” See-Through and Peninsula Model Dimensions 23 6M” 18(6 ” 4(6QE” 39 6 ” C L 405 6QE” 5/8” 1/2” 3456O” 32 6M” 1/2” 5/8” Gas/Electric Access 44” 356M” 420200 6000Dv penin dims 18(6 ” Corner Model Dimensions (Right shown) 2456O” 4(6QE” 39 6 ” 5/8” 1/2” 37 6M” 1 6M” 1956O” 3256M” 37 6M” 405 6QE” 1/2” 5/8” Figure 2 Fireplace Dimensions 42D0200 44” 420200 6000DV corner dims Gas/Electric Access
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FIREPLACE Framing 6000DV Gas Fireplace It is best to build firebox framing after the appliance is set in place. Refer to the dimensions for your fireplace on Page 7. The framing headers may rest on the top of the firebox standoffs. The firebox may be installed directly on a combustible floor or raised on a platform of an appropriate height. Do not place firebox on carpeting, vinyl, or other soft floor coverings. It may, however, be placed on a flat wood, plywood, particle board, or other hard surfaces.
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framing FIREPLACE 6000DV Gas Fireplace Framing See Through Fireplace * Note: For ease of installation, frame around the firebox after it has been set. Refer to chart below for specifications. When installing into existing framed (A1) openings, loosen the junction box. Remove the rear-mounted flue pipe adaptor. Refer to Page 16, Figures 10 and 11. Reattach both assemblies.
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pRE-INSTALLATION INFORMATION 6000DV Gas Fireplace INSTALLATION AND OPERATING INSTRUCTIONS This gas fireplace should be installed by a qualified installer in accordance with local building codes and with current CSA-B149 (.1 or .2) Installation codes for Gas Burning Fireplaces and Equipment. If the unit is being installed in a mobile home the installation should comply with the current CAN/ CSA Z 240 .4 code. FOR U.S.A Installations follow local codes and/or the current National Fuel Gas Code. ANSI Z223.1.
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pRE-INSTALLATION INFORMATION 6000DV Gas Fireplace X X X B A Y Z A A Flat on Wall B Room Divider Y Y FP2277 Figure 6 Possible Fireplace Locations A. WALL LOCATION Y Minimum distance between a glass panel andFP2277 a parallel wall = 42" locate Z Minimum distance between the edge of a glass panelfireplace and an adjacent wall = 3" B. Island Location X (Maximum length of horizontal venting = 20'. Refer to the venting section of this manual for specific dimensions.
PAGE 12
SECURE FIREPLACE to floor 6000DV Gas Fireplace SecurE fireplace to floor The fireplace must be secured to the floor and/or to framing studs as shown in Figure 7. Use two (2) wood screws or masonry/ concrete screws to secure fireplace to the floor. Use four (4) screws to attach fireplace to framing. The side brackets are adjustable from 1/2" to 5/8" to accommodate different thickness of noncombustible material.
PAGE 13
clearances 6000DV Gas Fireplace WARNING Clearances to combustibles Follow these instructions carefully to ensure safe installation. Failure to follow instructions exactly can create a fire hazard. The appliance cannot be installed on a carpet, tile or other combustible material other than wood flooring. If installed on carpet or vinyl flooring, the appliance shall be installed on a metal, wood or noncombustible material panel extending full width and depth of the appliance.
PAGE 14
VENT INSTALLATION 6000DV Gas Fireplace Read all instructions completely and thoroughly before attempting installation. Failure to do so could result in serious injury, property damage or loss of life. Operation of improperly installed and maintained venting system could result in serious injury, property damage or loss of life. NOTICE WARNING Vent installation Failure to follow these instructions will void the warranty.
PAGE 15
6000DV Gas Fireplace Horizontal sections of this vent system require a minimum of 3" clearances to combustibles at the top of the flue and 1" clearance at the sides and bottom until the flue penetrates the outside wall. A minimum 1" clearance all around the flue is acceptable at this point of penetration. WARNING WARNING Vent installation This fireplace must be vented to the outside. The venting system must NEVER be attached to a chimney serving a separate solid fuel burning appliance.
PAGE 16
vent installation 6000DV Gas Fireplace WARNING Optional top vent application The appliance is shipped as a rear vent unit. If the installation layout requires the unit to be a top vent configuration the appliance can be converted by following the steps below. When removing and refitting the plates and adapter be sure the associated gaskets are undamaged and refitted as required. 1. Remove the eight (8) screws securing the flue pipe adapter to the fireplace body. Figure 10 2.
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6000DV Gas Fireplace installation planning There are two basic types of direct-vent installation: • Horizontal Termination • Vertical Termination It is important to select the proper length of vent pipe for the type of termination you choose. It is also important to note the wall thickness. WARNING Vent installation Never run the vent pipe down. This may cause excessive temperatures which could cause a fire. for horizontal termination Select the amount of vertical rise desired.
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vent installation 6000DV Gas Fireplace General Venting Information - Termination Location INSIDE CORNER DETAIL G V H A D L V E C B V F Figure 8 Termination Locations B Fixed Closed Ope rable V B B V B V VENT TERMINATION B V J A CFM145a V Fixed Closed Operable X AIR SUPPLY INLET X M I V K X AREA WHERE TERMINAL IS NOT PERMITTED Canadian Installations1 US Installations2 CFM145a A = Clearance above grade, veranda, porch, 12” (30 cm)DV Termin Location 12” (30 cm) 5/01/01 Rev.
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vent installation 6000DV Gas Fireplace termination clearances for buildings with combustible and noncombustible exteriors D C C G G=6" (152mm) V V V Inside Corner E F=6" (152mm) F Outside Corner C = Maximum depth of 48" (1219mm) for alcove location D = Minimum width for back wall of alcove location Combustible - 38" (965mm) Noncombustible - 24" (610mm) E = Clearance from corner in alcove location Combustible - 6" (152mm) Noncombustible - 2" (51mm) H G V V G = Combustible 24"(610mm) Noncombu
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Venting installation 6000DV Gas Fireplace Rear Wall Vent installation When installed as a rear vent unit this appliance may be vented directly to a termination located on the rear wall behind the appliance • The maximum horizontal distance between the rear of the appliance and the outside face of the rear wall is 20" (508 m). Figure 15 Only one 45° elbow is allowed in these installations.
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vent installation 6000DV Gas Fireplace Rear Wall Vent installation (continued) Cut Vinyl Siding Away to Fit Standoff WARNING 4. Apply a bead of non-hardening mastic around the outside edge of vent cap. Position the vent cap in the center of hole on the exterior wall with the word “UP” on the vent cap facing up. Insure proper clearance of 1" to combustibles is maintained. Attach the vent cap with four wood screws supplied.
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vent installation 6000DV Gas Fireplace Horizontal termination configurations 40 Since it is very important that the venting system maintain its bal- 38 ance between the combustion air intake and the flue gas exhaust, 36 certain limitations as to vent configurations apply and must be strictly 34 adhered to. 32 The Vent Graph, showing the relationship between vertical and horizontal 30 side wall venting, will help to determine the various dimensions allowable.
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vent installation 6000DV Gas Fireplace horizontal termination configuration (Continued) • If a 90° elbow is used in the horizontal vent run, the horizontal 90° vent length is reduced by 36" (914 mm). Figure 24. This does not apply if the 90° elbows are used to increase or redirect a vertical rise. Figure 24 A B Example: According to the vent graph, Figure 21, the maximum horizontal vent length in a system with a 7.
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vent installation 6000DV Gas Fireplace Below Grade Installations When it is not possible to meet the required vent terminal clearances of 12" above grade level, a snorkel kit is recommended. It allows installation depth down to 7" (178 mm) below grade level. The 7" (178 mm) is measured from the center of the horizontal vent pipe as it penetrates through the wall. Ensure that sidewall venting clearances are observed.
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vent installation 6000DV Gas Fireplace vertical through-the-roof applications This Gas Fireplace has been approved for, • Vertical installations up to 40' (12 m) in height. Up to a 10' (3 m) horizontal vent run can be installed within the vent system using a maximum of two 90° elbows.
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vent installation 6000DV Gas Fireplace installation for vertical termination 1. Determine the route your vertical venting will take. If ceiling joist, roof rafters or other framing will obstruct the venting system, consider an offset. Refer to Figure 31 to avoid cutting load bearing members. NOTE: Pay special attention to these installation instructions for required clearances (air space) to combustibles when passing through ceilings, walls, roofs, enclosures, attic rafters, etc.
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vent installation 6000DV Gas Fireplace 4. Connect a section of pipe and extend up through the hole. NOTE: If an offset is needed to avoid obstructions, you must support the vent pipe every three (3) feet. Use wall straps for this purpose. Refer to Page 25, Figure 29. Whenever possible, use 45° elbows instead of 90° elbows. The 45° elbow offers less restriction to the flow of the flue gases and intake air. 5. Place the flashing over the pipe section(s) extending through the roof.
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fireplace installation 6000DV Gas Fireplace check gas type Use proper gas type for the fireplace you are installing. If you have conflicting gas type, do not install fireplace. See dealer where you purchased the fireplace for proper fireplace for your gas type or conversion kit. A qualified installer or service person must connect appliance to gas supply. Follow all local codes.
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6000DV Gas Fireplace Only persons licensed to work with gas piping may make the necessary gas connections to this appliance. CAUTION WARNING fireplace installation A manual shutoff valve must be installed upstream of the appliance. Union tee and plugged 1/8” NPT pressure tapping point should be installed upstream of the appliance. Figure 35 NOTE : The gas line connection may be made using 1/2" rigid tubing or an approved flex connector.
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Millivolt & electronic CHECK GAS PRESSURE and Electrical installation 6000DV Gas Fireplace WARNING 1. Check gas type. The gas supply must be the same as stated on the appliance’s rating decal. If the gas supply is different from the fireplace, STOP! Do not install the appliance. Contact your dealer immediately. 2. To ease installation, a 30" (762 mm) flex line with manual shut-off valve has been provided with on this appliance. Install and attach 1/2" gas line onto shut-off valve. 3.
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Electrical installation 6000DV Gas Fireplace Remote Wall mounted Switch A remote wall switch and up to fifteen (15) feet of 18 Ga. wire may be used with this appliance. Attach the wall switch in a junction box at the desired location on the wall. Figure 37. Do not extend beyond the wall switch wire length provided. NOTE: Extended lengths of wire may cause the fireplace not to function properly. Longer length of wire is permitted if the wire is made out of larger gauge (diameter) wire.
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Electrical installation Electronic Pilot Ignition Wiring WARNING 6000DV Gas Fireplace Do not connect 110-120V AC to the Remote Wall Switch. The appliance will malfunction. Figure 38 Remote Wall Switch Wiring Diagram Remote Wall Switch FP2551 remote switch wiring Position the wall switch. Do not extend beyond the 15 feet of wire. Optional DC Remote Systems These instructions replace the section entitled Hearth Mount in the Millivolt hand held remote instructions supplied with the remote. 1.
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glass removal 6000DV Gas Fireplace Glass Frame Removal All three (3) glass frames are replaced the same way. 1. Release two clamps on bottom of fireplace. Figure 39 2. Tilt glass frame out and lift glass frame up until it clears three tabs on top of fireplace. 3. Set glass frame aside. Glass Frame Clamp Three Tabs FP2310 Clamp ! WARNING WARNING Figure 39 Remove Glass Frame Each clamp has a quick spring force. When reinstalling clamps, keep fingers clear.
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LOG PLACEMENT 6000DV Gas Fireplace Before you begin — This unit is supplied with eight ceramic fiber logs. Do not handle these logs with your bare hands. Always wear gloves to prevent skin irritation from ceramic fibers. After handling the logs, wash your hands gently with soap and water to remove any traces of fibers. WARNING The positioning of the logs is critical to the safe and clean operation of this heater.
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log placement 6000DV Gas Fireplace Bottom Center Back Log (#3) 5. Position left end of bottom center back log (#3) beside rear end of left log (#1). Line up pin on grate with pin hole in bottom of center back log (#3) Snug right end of bottom center back log (#3) to the middle of right log (#2). Figure 42 6. Line up pin holes on bottom front log (#4) with pins on grate.
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6000DV Gas Fireplace log placement Top Log #6 Grate Prong Four Cutout on Bottom Center Log 8. Place Y-Shaped end of top log (#6) on on prong four of back of grate. Position other end of top log (#6) in cutout of bottom center log (#3). Figure 45 Control Panel Figure 45 Install Top Log (#6) L643 DV6000 top log 9. Break up rock wool (ember material) into dime-sized pieces. Place evenly across burner surface and mesh of grate. Figure 46. Do not exceed 1" depth of coverage.
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6000DV Gas Fireplace AIR RESTRICTOR ADJUSTMENT The fireplace is equipped with a restrictor plate that is located inside the top chamber of the fireplace. Depending upon the vent configuration, you may be required to adjust the restrictor position 1. Remove glass frame. Refer to Glass Frame Removal, Page 33. 2. Using a Phillips screw driver, loosen the screw that secures the air restrictor. Do not back the screw all the way out. 3.
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OPERATING INSTRUCTIONS 6000DV Gas Fireplace WARNING for your safety read before lighting If you do not follow these instruction exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance is equipped with a pilot which must be lit with built-in battery ignitor while following these instructions exactly. B. BEFORE OPERATING smell all around the appliance area for gas.
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OPERATING INSTRUCTIONS 6000DV Gas Fireplace approved leak testing method You may check for gas leaks with the following methods only: • Soap and water solution • An approved leak testing spray danger • Electronic sniffer Never check for gas leak with open flame! WARNING Lighting pilot for the first time If using a soap and water solution to test for leaks, DO NOT spray solution onto control body. NOTE: Remove any excessive pipe compound from the connections.
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OPERATING INSTRUCTIONS 6000DV Gas Fireplace Lighting burner OFF RS The “ON/OFF/RS” switch for the main burner can be found behind door of the fireplace. This switch allows you to turn on and to turn off the main burner without using the gas valve knob. Make sure the button is in the “ON” position to light the main burner. Figure 49 ON main burner switch Figure 49 On/Off/RS Switch Lighting the burner OFF ON Depress and turn the knob counterclockwise to the “ON” position. Figure 50.
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cleaning and maintenance 6000DV Gas Fireplace Make sure the gas valve knob is in the “OFF” position. Wait at least five (5) minutes before start ing maintenance. Fireplace must be cold before starting maintenance. CAUTION Venting system A qualified agency should examine the venting system annually. Cleaning glass Allow glass to cool before cleaning. Do not clean glass when it is hot. Damage could occur. Clean the tempered glass periodically.
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6000DV Gas Fireplace troubleshooting Standing Pilot Ignition SYMPTOM POSSIBLE CAUSE ACTION 1. Spark ignitor will A. Wire disconnected. not light pilot after repeated triggering of B. Defective ignitor. piezo. C. No gas or low gas pressure. D. No Propane/LPG in tank 2. Pilot will not stay lit A. Defective thermocouple after carefully following lighting instructions. B. Defective valve 3. Pilot burning, valve A.
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troubleshooting 6000DV Gas Fireplace electronic Ignition START 1. Turn gas supply off. 2. Turn ON/OFF switch to “ON” Power to module (24V Normal) NO YES Is there a spark across ignitor sensor gap? NO Check: Line voltage (120VAC) Low voltage transformer (19.5 minimum VAC) ON/OFF switch Wiring connections Unplug ignition lead and check spark at module (24VAC normal). Is spark OK? NO Replace module YES A. Check ignition cable ground wiring, ceramic insulator and gap. Correct if necessary. B.
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troubleshooting 6000DV Gas Fireplace General troubleshooting SYMPTOM POSSIBLE CAUSE ACTION 6. Glass Soots A. Flame impingement on logs A. Install log set per the instructions Inspect the injector and air intake area. Make sure this area does not have any blockage from debris and clean. Check gas supply. 7. Flame burn blue and lifts off burner (ghosting) A. Insufficient oxygen being supplied A. Ensure that the vent cap is installed properly and free of debris.
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replacement parts 6000DV Gas Fireplace LOGS 2 1 3 4 5 WARNING 6 LG646 DV6000 log parts Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. Ref. Description Qty Natural Propane 1. Left Bottom Log, #1 1 42D0401 42D0401 2. Right Bottom Log, #2 1 42D0400 42D0400 3. Bottom Center Log, #3 1 42D0403 42D0403 4. Bottom Front Log, #4 1 42D0402 42D0402 5.
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replacement parts 6000DV Gas Fireplace REPLACEMENT PARTS ARE AVAILABLE THROUGH YOUR RETAILER 5 6 4 7 3 *2 (2-Peninsula 2-See-through 1-Corner) WARNING 1 Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. 420200 DV6000 firebox parts Ref. Description Qty Natural Propane 1. Junction Box 1 26D2128K 26D2128K 2.
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REPLACEMENT PARTS 6000DV Gas Fireplace Standing Pilot – Millivolt Control 2I 2C 1 3 2T 2 5 4 6 7 8 9,10,11,12 Fuel Conversion Kits - Millivolt Natural Gas to LP 300 Conversion LP to Natural Gas 300 Conversion 42D0200 Kit #6000CKP Kit #6000CKN WARNING Ref. Description Qty Natural Propane 1. Gas Valve Assy 1 37D0117 37D0118 2. Pilot Assy 1 20H2048 20H2049 2C. Replacement Thermocouple 1 37D1067 37D1067 2I. Replacement Igniter and Wire 1 37D1069 37D1069 2T.
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REPLACEMENT PARTS 6000DV Gas Fireplace ELECTRONIC IGNITION 1 3 2 LO HI 5 4 6 7 9 8 48 SPARK #9 SENSE #8 24V #6 24V GND #5 WARNING GND (BURNER) #4 MV/PV #2 PV #3 MV #1 Ref. Description Qty Natural Propane 1. Gas Valve Assy 1 37D0016 37D0017 2. Pilot Assy 1 37D0020 37D0021 3. Flexhose w/ Shut-off Valve 1 23D6046 23D6046 4. Rocker Switch 1 41D0048 41D0048 420200 5. Injector 1 42D0502 42D0503 DV6000 elect parts 6. Burner Assy 1 42D0500 42D0501 7. Wire Assy 1 54D2007 54D2007 8.
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REPLACEMENT PARTS 6000DV Gas Fireplace Vent Components 1 7 4 8 9 HO T 5 2 3 6 11 10 Ref. Qty/Box 1. 1 1. 1 1. 1 2. 1 3. 6 3. 6 3. 6 3. 6 3. 6 3. 6 4. 6 4. 6 5. 6 5. 6 6. 6 6. 6 7. 6 8. 6 9. 6 10. 1 11. 1 42D0200 Simpson Durvent Description or MHSC Pt. No.
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6000DV Gas Fireplace Massachusetts Residents Only — Please read and follow these special requirements NOTE REGARDING VENTED PRODUCTS This product must be installed by a licensed plumber or gas fitter when installed within the Commonwealth of Massachusetts. Any residence with a direct vent product must have a CO detector installed in the residence.
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6000DV Gas Fireplace Limited lifetime warranty policy Lifetime Warranty The following components are warranted for life to the original owner, subject to proof of purchase: Firebox, Combustion Chamber, Heat Exchanger, Grate and Stainless Steel Burners. Five Year Warranty The following components are warranted five (5) years to the original owner, subject of proof of purchase: Ceramic Fiber Logs.
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Efficiency Ratings Model EnerGuide Ratings Fireplace Efficiency (%) 6000DVNV 6000DVPN 6000DVNE 6000DVPE MHSC 149 Cleveland Drive • Paris, Kentucky 40361 www.mhsc.