Datasheet
Hand Crimp Tool for Pitch SPOX Crimp Terminals
Doc No: 6382819HM Release Date: 04-25-17 UNCONTROLLED COPY Page 2 of 7
Revision: C Revision Date: 02-19-18
▲Insulation Crimp Note
Due to the terminal’s insulation grip design or insulation diameter
range, this tool uses “overlap” form geometry in the insulation
punch. This produces an overlap insulation crimp (A620-
compliant). While the insulation punch profile may appear
“lopsided,” this is a normal condition for this tool. See figure to the
right. (Some tools with multiple crimp pockets may not have the
overlap profile on all pockets).
CONDITIONS
After crimping, the crimp profiles should measure the following:
Terminal Series No.
Bell Mouth
Conductor Brush
mm
In.
mm
In.
5103
0.20-0.50
.008-.020
0.00-1.00
.000-.039
5263
50802
Terminal Series No.
Bend Up
Bend Down
Twist
Roll
Seam
Degree Max.
Degree Max.
5263
4
2
8
8
Seam shall not be
open and no wire allowed
out of the crimping area
5103
4
4
3
8
50802
Terminal
Series No.
Wire Size
Conductor Crimp
Insulation Crimp
Pull Force
Minimum
♦♦ Profile
Height (Ref.)
Width
(Ref.)
Height
(Ref.)
Width (Ref.)
AWG
mm
2
mm
In.
mm
In.
mm
In.
mm
In.
N
Lb.
A
B
C
D
5103
22
N/A
0.73-0.80
.029-.031
1.40
.055
1.68
.066
1.80
.071
44.48
10.0
X
24
N/A
0.67-0.74
.026-.029
1.40
.055
1.57
.062
1.80
.071
28.91
6.5
X
26
N/A
0.63-0.69
.025-.027
1.40
.055
1.42
.056
1.50
.059
17.79
4.0
X
28
N/A
0.61-0.67
.024-.026
1.40
.055
1.42
.056
1.50
.059
11.12
2.5
X
5263
22
N/A
0.73-0.80
.029-.031
1.40
.055
1.68
.066
1.80
.071
44.48
10.0
X
24
N/A
0.67-0.74
.026-.029
1.40
.055
1.57
.062
1.80
.071
28.91
6.5
X
26
N/A
0.63-0.69
.025-.027
1.40
.055
1.42
.056
1.50
.059
17.79
4.0
X
28
N/A
0.61-0.67
.024-.026
1.40
.055
1.42
.056
1.50
.059
11.12
2.5
X
50802
22
N/A
0.73-0.80
.029-.031
1.40
.055
1.68
.066
1.80
.071
44.48
10.0
X
24
N/A
0.67-0.84
.026-.029
1.40
.055
1.57
.062
1.80
.071
28.91
6.5
X
26
N/A
0.63-0.69
.025-.027
1.40
.055
1.42
.056
1.50
.059
17.79
4.0
X
28
N/A
0.61-0.67
.024-.026
1.40
.055
1.42
.056
1.50
.059
11.12
2.5
X
♦♦ To Achieve IPC-A-620 Class 2 crimps, the following overall wire insulation diameter ranges are recommended:
1. Profile A: 1.20-1.60mm (.047-.063”)
2. Profile B: 1.15-1.50mm (.045-.059”)
3. Profile C: 1.15-1.30mm (.045-.051”)
4. Profile D: 1.05-1.20mm (.041-.047”)
Tool Qualification Notes
1. Pull force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimal crimp.
OVERLAP FORM
GEOMETRY
PUNCH
OVERLAP INSULATION
CRIMP
WIRE
ANVIL