Datasheet

ManualsBrandsMolex ManualsConnector ToolsHand Crimp Tool 22 AWG 28 AWG

Hand Crimp Tool for Pitch SPOX Crimp Terminals

Doc No: 6382819HM Release Date: 04-25-17 UNCONTROLLED COPY Page 1 of 7

Revision: C Revision Date: 02-19-18

Application Tooling

Specification Sheet

Modular Crimp Head

Order No. 63828-1970

Hand Crimp Tool

Order No. 63828-1900

FEATURES

 A full cycle ratcheting hand tool ensures complete crimps

 Ergonomically designed soft handles

 Precisely designed crimping profiles with simple contact positioning

 Easy handling due to outstanding force ratio

 Modular Crimp Head is removable and can be used in the Air Powered Tool Order No. 63816-0100,

accompanied by Air Powered Crimp Adapter (Order No. 63816-0700)

 Can also be used in the Battery Powered Tool Order No. 63816-0200 (110 V) or 63816-0250 (220 V),

accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600)

 This tool is IPC/WHMA-A-620 Class 2 compliant as indicated on page 2

 This tool is RoHS compliant

SCOPE

Products: 2.50mm (.098”) Pitch SPOX Wire-to-Board and Wire-to-Wire Crimp Terminal, 22-28 AWG.

Terminal

Series No.

Terminal Order No.

Wire Size

(2) Insulation Diameter

Strip Length

Loose Piece

(1) Reel

AWG

mm²

In.

5103

08-70-0057

08-70-0056

39-00-0188

22-28

1.15-1.90

.045-.075

2.60-3.20

.102-.126

08-70-0059

08-70-0058

39-00-0387

39-00-0189

08-700-0569

39-00-0388

08-700-0589

39-00-0389

39-00-0390

5263

08-70-1040

08-70-1039

39-00-0151

22-28

1.15-1.90

.045-.075

2.40-2.90

.094-.114

08-70-1046

08-70-1045

39-00-0159

39-00-0152

39-00-0160

50802

50802-8100

50802-8000

22-28

1.15-1.90

.045-.075

2.60-3.20

.102-.126

50802-9101

50802-9001

(1) Customer to cut off terminal from reel: 0.30mm (.012”) maximum cutoff tab.

(2) See IPC/WHMA A-620 Conditions on page 2.

DEFINITION OF TERMS

TYPE 4A

BRUSH

BELL MOUTH

BEND UP

CONDUCTOR

CRIMP

INSULATION

CRIMP

▲

SEE NOTE

STRIP

LENGTH

CRIMP HEIGHT

TWISTING

BEND

DOWN

ROLLING

Summary of content (7 pages)

PAGE 1
Hand Crimp Tool for Pitch SPOX Crimp Terminals Application Tooling Specification Sheet Modular Crimp Head Order No. 63828-1970 TYPE 4A Hand Crimp Tool Order No. 63828-1900 FEATURES         A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Modular Crimp Head is removable and can be used in the Air Powered Tool Order No.
PAGE 2
Hand Crimp Tool for Pitch SPOX Crimp Terminals ▲Insulation Crimp Note Due to the terminal’s insulation grip design or insulation diameter range, this tool uses “overlap” form geometry in the insulation punch. This produces an overlap insulation crimp (A620compliant). While the insulation punch profile may appear “lopsided,” this is a normal condition for this tool. See figure to the right. (Some tools with multiple crimp pockets may not have the overlap profile on all pockets).
PAGE 3
Hand Crimp Tool for Pitch SPOX Crimp Terminals Notes 1. This tool should only be used for the terminals and wire gauges specified on this sheet. 2. This tool is not adjustable for crimp height; however, crimp force is adjustable (See instructions above). Variations in tools, terminals, wire stranding and insulation types may affect crimp height. 3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all insulation sizes. 4.
PAGE 4
Hand Crimp Tool for Pitch SPOX Crimp Terminals Note: To maintain good brush control and a consistent bell mouth, the crimping instructions must be followed. Note: The tamper-proof ratchet action will not release the tool until it has been fully closed. Terminal Locator Replacement/Changeover This section describes the procedure for changing locators. Removal 1. With the tool in the open position, pivot the terminal locator outward. 2. Remove the M4 BHCS. See Figure 4.
PAGE 5
Hand Crimp Tool for Pitch SPOX Crimp Terminals Miscrimps or Jams Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or closed. The tool will open easily by lifting the ratchet release lever. See Figure 9. Warranty This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days.
PAGE 6
Hand Crimp Tool for Pitch SPOX Crimp Terminals The chart below shows all applications for this Modular Crimp Head: Modular Crimp Head Order No. 63828-1970 Tool Tool Adapter Adapter Figure Order No. Description Order No. Description No.
PAGE 7
Hand Crimp Tool for Pitch SPOX Crimp Terminals PARTS LIST Item Order Number Description Quantity 1 63828-1970 Modular Crimp Head 1 2 63816-0000 Hand Crimp Frame (Short) 1 3 63828-1975 Locator 1 4 63816-0001 Locking Pin 2 5 63600-0525 Handle Spring 1 6 63600-0520 Crimping Spring 2 5 HANDLE SPRING 2 M4 X 8mm LONG BHCS RATCHET RELEASE LEVER 3 LOCATOR Figure 9 4 1 6 CRIMPING SPRING (2) Application Tooling Support Phone: (402) 458-TOOL (8665) E-Mail: applicationtooling@molex.com Website: www.molex.