Datasheet

ManualsBrandsMolex ManualsConnector ToolsHand Tool, Series 207129

Hand Crimp Tool For 3.96MM (.156”) Pitch KK Crimp Terminals

Doc No: 6382803HM Release Date: 02-27-18 UNCONTROLLED COPY Page 1 of 7

Revision: A Revision Date: 02-27-18

Hand Crimp Tool

Application Tooling

Specification Sheet

Order No. 63828-0300

FEATURES

 A full cycle ratcheting hand tool ensures complete crimps

 Ergonomically designed soft handles

 Precisely designed crimping profiles with simple contact positioning

 Easy handling due to outstanding force ratio

 Modular Crimp Head is removable and can be used in the Air Powered Tool Order No. 63816-0100,

accompanied by Air Powered Crimp Adapter (Order No. 63816-0700)

 Can also be used in the Battery Powered Tool Order No. 63816-0200 (110 V) or 63816-0250 (220 V),

accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600)

 This tool is IPC/WHMA-A-620 Class 2 compliant as indicated on page 2

 This tool is RoHS compliant

SCOPE

Products: 3.96mm (.156") Pitch KK Crimp Terminal for 18-22 AWG.

Terminal

Series No.

Terminal Order No.

Wire Size

(2) Insulation Diameter

Strip Length

Loose Piece

(1) Reel

AWG

In.

8818

08-50-0023

08-58-0136

08-50-0008

08-58-0135

18-22

N/A

1.57-2.79

.060-.110

2.50-3.00

.098-.118

08-50-0706

08-65-0129

08-50-0705

08-65-0128

08-52-0132

08-52-0131

40-01-1181

08-56-0188

08-56-0187

40-01-1182

(1). This hand tool operates best with loose-piece terminals. If reeled terminals are used, customers must cut the terminal from the carrier

strip and are responsible for achieving the proper cut-off specification: 2.72 ± 0.08mm (.107 ± .003”). See Figure 1.

(2). See IPC/WHMA-A-620 conditions on page 2.

DEFINITION OF TERMS

TYPE 4A

INSULATION CRIMP

BRUSH

BELL

MOUTH

BEND UP

LOCKING TANG

HEIGHT

ROLLING

CONDUCTOR CRIMP

C/L

CRIMP HEIGHT

BEND

DOWN

CUT-OFF TAB

Figure 1

See

Note 1

C/L

TWISTING

CUT-OFF

TAB

SEAM

STRIP LENGTH

Summary of content (7 pages)

PAGE 1
Hand Crimp Tool For 3.96MM (.156”) Pitch KK Crimp Terminals Hand Crimp Tool Application Tooling Specification Sheet TYPE 4A Order No. 63828-0300 FEATURES         A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Modular Crimp Head is removable and can be used in the Air Powered Tool Order No.
PAGE 2
Hand Crimp Tool For 3.96MM (.156”) Pitch KK Crimp Terminals OVERLAP FORM GEOMETRY ▲Insulation Crimp Note Due to the terminal’s insulation grip design and/or insulation diameter range, this tool uses the overlap form geometry in the insulation punch. This produces an overlap insulation crimp (A620-compliant). Although the insulation punch profile may appear lopsided, this is a normal condition for this tool. See figure to the right.
PAGE 3
Hand Crimp Tool For 3.96MM (.156”) Pitch KK Crimp Terminals OPERATION SWING LOCATOR OPEN HAND TOOL OPEN Open the tool by squeezing the handles together. At the end of the closing stroke, the ratchet mechanism will release the handles, and the hand tool will spring open. WIRE STOP BLADE 1. With the hand tool in the open position, pivot the terminal locator open by pulling up on the locator knob, and lift the wire stop blade. See Figure 2. 2.
PAGE 4
Hand Crimp Tool For 3.96MM (.156”) Pitch KK Crimp Terminals Terminal Locator Replacement This section describes the procedure for changing the locator. Removal 1. With the tool in the open position, pivot the terminal locator outward. 2. Remove the M4 BHCS. See Figure 5. M4 BHCS Figure 5 CORRECT PIVOT LOCATOR INCORRECT INCORRECT Figure 6 Installation 1. Place the locator on the hand tool. Install the M4 BHCS. See Figure 5. 2. Tighten the screw enough to hold the locator.
PAGE 5
Hand Crimp Tool For 3.96MM (.156”) Pitch KK Crimp Terminals Warranty This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, Molex will repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools.
PAGE 6
Hand Crimp Tool For 3.96MM (.156”) Pitch KK Crimp Terminals Applications for the Modular Crimp Head WARNING: NEVER operate, service, install or adjust this Modular Crimp Head without proper instruction and without first reading and understanding the instructions in the proper manual or specification sheet. See chart below for the correct manual or specification sheet. WARNING: NEVER install tooling or service this tool while it is plugged into any power source.
PAGE 7
Hand Crimp Tool For 3.96MM (.156”) Pitch KK Crimp Terminals PARTS LIST Item Order Number Description Quantity 1 63828-0370 Modular Crimp Head 1 2 63816-0000 Hand Crimp Frame (Short) 1 3 63828-0375 Locator 1 4 63816-0001 Locking Pin 2 5 63600-0525 Handle Spring 1 6 63600-0520 Crimping Spring 2 5 HANDLE SPRING 2 M4 X 8mm LONG BHCS RATCHET RELEASE LEVER 3 LOCATOR Figure 10 4 1 6 CRIMPING SPRING (2) Application Tooling Support Phone: (402) 458-TOOL (8665) E-Mail: applicationtooling@molex.