Datasheet
Hand Crimp Tool For 3.96MM (.156”) Pitch KK Crimp Terminals
Doc No: 6382795HM Release Date: 02-16-18 UNCONTROLLED COPY Page 4 of 9
Revision: A Revision Date: 02-16-18
Terminal
Series No.
Wire
Conductor Crimp
Insulation Crimp
Pull Force
Minimum
Profile
Height
Width
Height (Ref.)
Width (Ref.)
Wire Type
AWG
mm
In.
mm
In.
mm
In.
mm
In.
N
Lb.
A
B
C
D
4838
UL1007
18
1.09-1.14
.043-.045
1.85-1.95
.073-.077
2.51
.098
2.53
.099
110
24.7
X
20
1.02-1.09
.040-.043
2.32
.091
2.45
.096
66
14.8
X
22
0.96-1.02
.038-.040
2.17
.085
2.44
.096
44
9.89
X
UL1015
18
1.09-1.14
.043-.045
1.85-1.95
.073-.077
2.65
.104
2.66
.104
110
24.7
X
20
1.02-1.09
.040-.043
2.43
.095
2.53
.100
66
14.8
X
22
0.96-1.02
.038-.040
2.27
.089
2.51
.099
44
9.89
X
5167
UL1007
18
1.09-1.14
.043-.045
1.85-1.95
.073-.077
2.51
.098
2.53
.099
110
24.7
X
20
1.02-1.09
.040-.043
2.32
.091
2.45
.096
66
14.8
X
22
0.96-1.02
.038-.040
2.17
.085
2.44
.096
44
9.89
X
24
0.91-0.97
.036-.038
2.06
.081
2.44
.096
35
7.86
X
UL1015
18
1.09-1.14
.043-.045
1.85-1.95
.073-.077
2.65
.104
2.66
.104
110
24.7
X
20
1.02-1.09
.040-.043
2.43
.095
2.53
.100
66
14.8
X
22
0.96-1.02
.038-.040
2.27
.089
2.51
.099
44
9.89
X
24
0.91-0.97
.036-.038
2.23
.087
2.49
.098
35
7.86
X
6438
UL1007
18
1.09-1.14
.043-.045
1.85-1.95
.073-.077
2.51
.098
2.53
.099
110
24.7
X
20
1.02-1.09
.040-.043
2.32
.091
2.45
.096
66
14.8
X
UL1015
18
1.09-1.14
.043-.045
1.85-1.95
.073-.077
2.65
.104
2.66
.104
110
24.7
X
20
1.02-1.09
.040-.043
2.43
.095
2.53
.100
66
14.8
X
6838
UL1007
18
1.09-1.14
.043-.045
1.85-1.95
.073-.077
2.51
.098
2.53
.099
110
24.7
X
20
1.02-1.09
.040-.043
2.32
.091
2.45
.096
66
14.8
X
UL1015
18
1.09-1.14
.043-.045
1.85-1.95
.073-.077
2.75
.108
2.66
.104
110
24.7
X
20
1.02-1.09
.040-.043
2.43
.095
2.53
.100
66
14.8
X
8993
UL1007
18
1.09-1.14
.043-.045
1.85-1.95
.073-.077
2.51
.098
2.53
.099
110
24.7
X
20
1.02-1.09
.040-.043
2.32
.091
2.45
.096
66
14.8
X
22
0.96-1.02
.038-.040
2.17
.085
2.44
.096
44
9.89
X
24
0.91-0.97
.036-.038
2.06
.081
2.44
.096
35
7.86
X
UL1015
18
1.09-1.14
.043-.045
1.85-1.95
.073-.077
2.65
.104
2.66
.104
110
24.7
X
20
1.02-1.09
.040-.043
2.43
.095
2.53
.100
66
14.8
X
22
0.96-1.02
.038-.040
2.27
.089
2.51
.099
44
9.89
X
24
0.91-0.97
.036-.038
2.23
.087
2.49
.098
35
7.86
X
172160
UL1007
18
1.09-1.14
.043-.045
1.85-1.95
.073-.077
2.51
.098
2.53
.099
110
24.7
X
20
1.02-1.09
.040-.043
2.32
.091
2.45
.096
66
14.8
X
UL1015
18
1.09-1.14
.043-.045
1.85-1.95
.073-.077
2.65
.104
2.66
.104
110
24.7
X
20
1.02-1.09
.040-.043
2.43
.095
2.53
.100
66
14.8
X
Tool Qualification Notes
1. (Ref) means the dimension provided is approximate due to the wide range of wires, conductor stranding,
insulation diameter and insulation hardness.
2. An occasional pull force test should be performed. It must exceed the minimum pull force specification.
3. Pull force should be measured with no influence from the insulation crimp. To ensure this, strip the wire
long enough so the terminal insulation grips do not contact the wire insulation.