Datasheet
Hand Crimp Tool For 3.96MM (.156”) Pitch KK Crimp Terminals
Doc No: 6382795HM Release Date: 02-16-18 UNCONTROLLED COPY Page 3 of 9
Revision: A Revision Date: 02-16-18
▲Insulation Crimp Note
Due to the terminal’s insulation grip design or insulation diameter
range, this tool uses the overlap form geometry in the insulation
punch. This produces an overlap insulation crimp. Although the
insulation punch profile may appear lopsided, this is a normal
condition for this tool. See figure to the right. (Some tools with
multiple crimp pockets may not have the overlap profile on all
pockets.)
CRIMP SPECIFICATIONS
Terminal
Series No.
Bell Mouth
Conductor Brush
Bend Up
Bend Down
Twist
Roll
Seam
mm
In.
mm
In.
Degree Max.
Degree Max.
2477
0.20-0.50
.008-.020
0.15-0.70
.006-.028
3
3
4
8
Seam shall not be open
and no wire allowed out
of crimping area
2478
2878
4838
5167
6438
6838
8993
172160
After crimping, the crimp profiles should measure the following:
Terminal
Series No.
Wire
Conductor Crimp
Insulation Crimp
Pull Force
Minimum
Profile
Height
Width
Height (Ref.)
Width (Ref.)
Wire Type
AWG
mm
In.
mm
In.
mm
In.
mm
In.
N
Lb.
A
B
C
D
2477
UL1007
18
1.09-1.14
.043-.045
1.85-1.95
.073-.077
2.51
.098
2.53
.099
110
24.7
X
20
1.02-1.09
.040-.043
2.32
.091
2.45
.096
66
14.8
X
22
0.96-1.02
.038-.040
2.17
.085
2.44
.096
44
9.89
X
24
0.91-0.97
.036-.038
2.06
.081
2.44
.096
35
7.86
X
UL1015
18
1.09-1.14
.043-.045
1.85-1.95
.073-.077
2.76
.109
2.66
.104
110
24.7
X
20
1.02-1.09
.040-.043
2.43
.095
2.53
.100
66
14.8
X
22
0.96-1.02
.038-.040
2.27
.089
2.51
.099
44
9.89
X
24
0.91-0.97
.036-.038
2.23
.087
2.49
.098
35
7.86
X
2478
UL1007
18
1.09-1.14
.043-.045
1.85-1.95
.073-.077
2.51
.098
2.53
.099
110
24.7
X
20
1.02-1.09
.040-.043
2.32
.091
2.45
.096
66
14.8
X
22
0.96-1.02
.038-.040
2.17
.085
2.44
.096
44
9.89
X
24
0.91-0.97
.036-.038
2.06
.081
2.44
.096
35
7.86
X
UL1015
18
1.09-1.14
.043-.045
1.85-1.95
.073-.077
2.71
.107
2.71
.107
110
24.7
X
20
1.02-1.09
.040-.043
2.43
.095
2.53
.100
66
14.8
X
22
0.96-1.02
.038-.040
2.27
.089
2.51
.099
44
9.89
X
24
0.91-0.97
.036-.038
2.23
.087
2.49
.098
35
7.86
X
2878
UL1007
18
1.09-1.14
.043-.045
1.85-1.95
.073-.077
2.51
.098
2.53
.099
110
24.7
X
20
1.02-1.09
.040-.043
2.32
.091
2.45
.096
66
14.8
X
UL1015
18
1.09-1.14
.043-.045
1.85-1.95
.073-.077
2.71
.107
2.66
.104
110
24.7
X
20
1.02-1.09
.040-.043
2.43
.095
2.53
.100
66
14.8
X
OVERLAP FORM
GEOMETRY
PUNCH
OVERLAP INSULATION
CRIMP
WIRE
ANVIL