Datasheet

ManualsBrandsMolex ManualsConnector ToolsHand Tool, Series 207129

Hand Crimp Tool For 3.96MM (.156”) Pitch KK Crimp Terminals

Doc No: 6382795HM Release Date: 02-16-18 UNCONTROLLED COPY Page 1 of 9

Revision: A Revision Date: 02-16-18

Hand Crimp Tool

Application Tooling

Specification Sheet

Order No. 63827-9500

FEATURES

 A full cycle ratcheting hand tool ensures complete crimps

 Ergonomically designed soft handles

 Precisely designed crimping profiles with simple contact positioning

 Easy handling due to outstanding force ratio

 Modular Crimp Head is removable and can be used in the Air Powered Tool Order No. 63816-0100,

accompanied by Air Powered Crimp Adapter (Order No. 63816-0700)

 Can also be used in the Battery Powered Tool Order No. 63816-0200 (110 V) or 63816-0250 (220 V),

accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600)

 This tool was reviewed for IPC/WHMA A-620 Class 2 compliancy, but does not meet the specifications.

 This tool is RoHS compliant

SCOPE

Products: 3.96mm (.156") Pitch KK Crimp Terminal for 18-24 AWG.

Terminal

Series No.

Terminal Order No.

Wire Size

(2) Insulation Diameter

Strip Length

Loose Piece

(1) Reel

AWG

In.

2477

08-50-0110

08-56-0114

08-50-0109

08-56-0113

18-24

N/A

1.39-2.79

.055-.110

2.82-3.32

.111-.131

2478

08-50-0006

08-56-0106

08-50-0001

08-52-0073

18-24

N/A

1.39-2.79

.055-.110

2.82-3.32

.111-.131

08-50-0016

08-56-0154

08-50-0014

08-52-0114

08-50-0045

08-58-0104

08-50-0015

08-52-0811

08-50-0046

08-58-0115

08-50-0047

08-53-0004

08-50-0056

08-58-0122

08-50-0055

08-53-0811

08-50-0064

08-65-0115

08-50-0063

08-55-0103

08-50-0074

39-00-0345

08-50-0073

08-55-0133

08-50-0093

39-00-0344

08-50-0091

08-56-0105

08-50-0106

39-00-0346

08-50-0103

08-56-0153

08-50-0120

39-00-0348

08-50-0105

08-58-0103

08-50-0147

40-01-1120

08-50-0119

08-58-0114

08-52-0024

50-29-1762

08-50-0146

08-58-0121

08-52-0045

50-30-4428

08-50-0271

08-65-0114

08-52-0047

50-30-4429

08-50-0281

39-00-0286

08-52-0072

08-51-0000

39-00-0343

08-52-0074

08-51-0720

39-00-0345

08-52-0115

08-52-0023

39-00-0347

08-52-0812

08-52-0027

40-01-1118

08-53-0812

08-52-0044

50-29-1689

08-55-0104

08-52-0046

50-29-1768

08-55-0134

08-52-0071

TYPE 4A

Summary of content (9 pages)

PAGE 1
Hand Crimp Tool For 3.96MM (.156”) Pitch KK Crimp Terminals Hand Crimp Tool Application Tooling Specification Sheet TYPE 4A Order No. 63827-9500 FEATURES         A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Modular Crimp Head is removable and can be used in the Air Powered Tool Order No.
PAGE 2
Hand Crimp Tool For 3.96MM (.156”) Pitch KK Crimp Terminals Terminal Series No. 2878 838 5167 6348 6838 8993 172160 Terminal Order No.
PAGE 3
Hand Crimp Tool For 3.96MM (.156”) Pitch KK Crimp Terminals OVERLAP FORM GEOMETRY ▲Insulation Crimp Note PUNCH Due to the terminal’s insulation grip design or insulation diameter range, this tool uses the overlap form geometry in the insulation punch. This produces an overlap insulation crimp. Although the insulation punch profile may appear lopsided, this is a normal condition for this tool. See figure to the right. (Some tools with multiple crimp pockets may not have the overlap profile on all pockets.
PAGE 4
Hand Crimp Tool For 3.96MM (.156”) Pitch KK Crimp Terminals Terminal Series No. 4838 5167 6438 6838 8993 172160 Conductor Crimp Height Width Wire Type AWG mm In. mm In. 18 1.09-1.14 .043-.045 UL1007 20 1.02-1.09 .040-.043 1.85-1.95 .073-.077 22 0.96-1.02 .038-.040 18 1.09-1.14 .043-.045 UL1015 20 1.02-1.09 .040-.043 1.85-1.95 .073-.077 22 0.96-1.02 .038-.040 18 1.09-1.14 .043-.045 20 1.02-1.09 .040-.043 UL1007 1.85-1.95 .073-.077 22 0.96-1.02 .038-.040 24 0.91-0.97 .036-.038 18 1.09-1.14 .043-.
PAGE 5
Hand Crimp Tool For 3.96MM (.156”) Pitch KK Crimp Terminals OPERATION Open the tool by squeezing the handles together. At the end of the closing stroke, the ratchet mechanism will release the handles, and the hand tool will spring open. SWING LOCATOR OPEN HAND TOOL OPEN WIRE STOP BLADE 1. With the hand tool in the open position, pivot the terminal locator open by pulling up on the locator knob, and lift the wire stop blade. See Figure 2. 2.
PAGE 6
Hand Crimp Tool For 3.96MM (.156”) Pitch KK Crimp Terminals Terminal Locator Replacement This section describes the procedure for changing the locator. Removal 1. With the tool in the open position, pivot the terminal locator outward. 2. Remove the M4 BHCS. See Figure 5. M4 BHCS Figure 5 CORRECT PIVOT LOCATOR INCORRECT INCORRECT Figure 6 Installation 1. Place the locator on the hand tool. Install the M4 BHCS. See Figure 5. 2. Tighten the screw enough to hold the locator.
PAGE 7
Hand Crimp Tool For 3.96MM (.156”) Pitch KK Crimp Terminals Warranty This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, Molex will repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools.
PAGE 8
Hand Crimp Tool For 3.96MM (.156”) Pitch KK Crimp Terminals Applications for the Modular Crimp Head WARNING: NEVER operate, service, install or adjust this Modular Crimp Head without proper instruction and without first reading and understanding the instructions in the proper manual or specification sheet. See chart below for the correct manual or specification sheet. WARNING: NEVER install tooling or service this tool while it is plugged into any power source.
PAGE 9
Hand Crimp Tool For 3.96MM (.156”) Pitch KK Crimp Terminals PARTS LIST Item Order Number Description Quantity 1 63827-9570 Modular Crimp Head 1 2 63816-0000 Hand Crimp Frame (Short) 1 3 63827-9575 Locator 1 4 63816-0001 Locking Pin 2 5 63600-0525 Handle Spring 1 6 63600-0520 Crimping Spring 2 5 HANDLE SPRING 2 M4 X 8mm LONG BHCS RATCHET RELEASE LEVER 3 LOCATOR Figure 10 4 1 6 CRIMPING SPRING (2) Application Tooling Support Phone: (402) 458-TOOL (8665) E-Mail: applicationtooling@molex.