Datasheet
Hand Crimp Tool for ULTRA-FIT Crimp Terminals
Doc No: ATS-6382754HM Release Date: 01-30-15 UNCONTROLLED COPY Page 3 of 6
Revision: A Revision Date: 01-30-15
WIRE
INSULATION
PUNCH
TERMINAL
WIRE STOP BLADE
Figure 2
Figure 3
WIRE
TERMINAL
LOCATOR
INSULATION
PUNCH
INSULATION ANVIL
WIRE STOP
BLADE
CONDUCTOR ANVIL
CONDUCTOR
PUNCH
1. With the hand tool in the open position, pivot the
terminal locator open by pulling up on the locator knob
and lift the wire stop blade up. See Figure 1.
2. Insert the terminal into the correct profile until the
terminal is fully seated and stops.
3. Gently pivot the locator closed.
4. Bring down the wire stop blade. Make sure the wire
stop blade is fully seated on the terminal behind the
conductor grip section.
5. Slide the pre-stripped wire into the terminal; make sure
to aim the wire brush towards the tip point on the wire
stop blade. See Figure 2. Align the wire so that it is
parallel and sitting into the terminal. Maintain a light
and constant pressure on the wire that is seated in the terminal at all times. (Do not let go of the wire.)
Be sure to hold the wire and terminal in place until the terminal is fully crimped. See Figure 3.
6. Close the tool until the ratchet releases.
7. Lift the wire stop blade up.
8. Carefully remove the crimped terminal.
Note: To maintain good brush control and a consistent
bell mouth the crimping instructions must be followed.
Terminal Locator Replacement
Removal
1. With the tool in the open position, pivot the terminal locator outward.
2. Remove the M4 BHCS. See Figure 4.
Installation
1. Place the new locator, (See Chart on page 2), on the hand tool. Install the M4 BHCS. See Figure 4.
2. Tighten the screw enough to hold the locator. Make sure the locator can still float freely with hand pressure.
3. Insert the proper terminal fully into the correct profile slot until the terminal is fully seated and stops. Then
gently pivot the locator closed.
4. With hand pressure, slowly slide the locator to the correct position. See Figure 5.
TERMINAL
SEATED IN
LOCATOR
SWING
LOCATOR
OPEN
Figure 1
HAND TOOL
OPEN
WIRE
STOP
BLADE