Datasheet
Hand Crimp Tool for Mega-Fit™ Crimp Terminals
Doc No: ATS-6382749HM Release Date: 07-12-14 UNCONTROLLED COPY Page 2 of 5
Revision: C Revision Date: 06-18-15
Figure 2
WIRE
TERMINAL
LOCATOR
WIRE STOP
BLADE
CONDUCTOR
ANVIL
CONDUCTOR
PUNCH
WIRE
TERMINAL
WIRE STOP
BLADE
Figure 1
CRIMP SPECIFICATIONS:
Terminal Series No.
Bell mouth
Conductor Brush
mm
In.
mm
In.
76823
172063
0.20 – 0.50
0.008 – 0.020
0.10 – 0.76
0.004 – 0.030
Terminal Series No.
Bend up Bend down
Twist Roll
Seam
Seam shall not be open
and no wire allowed out
of the crimping area
Degree
Degree
76823
172063
3
3
4
8
After crimping, the conductor profile should measure as follows:
Terminal Series No.
Wire Size
Conductor Crimp
Pull Force Minimum
Profile
Height
Width (Ref)
mm
mm
In.
mm
In.
N
Lb.
1.5
2.5
4.0
76823
1.5
1.45-1.55
.057-.061
2.55
0.100
49.5
11.1
X
2.5
1.80-1.90
.071-.075
3.25
0.128
49.5
11.1
X
4.0
2.05-2.15
.081-.085
3.25
0.128
49.5
11.1
X
172063
1.5
1.45-1.55
.057-.061
2.55
0.100
49.5
11.1
X
2.5
1.80-1.90
.071-.075
3.25
0.128
49.5
11.1
X
4.0
2.05-2.15
.081-.085
3.25
0.128
49.5
11.1
X
Tool Qualification Notes:
1. The above specifications are guidelines to an optimum crimp.
OPERATION
Open the tool by squeezing the handles together, at the end of the
closing stroke, the ratchet mechanism will release the handles, and the
hand tool will spring open.
Crimping Terminals
1. Place the terminal into the correct die profile until the terminal
stopped by the locator.
2. Bring the wire stop blade down; make sure the wire stop
located behind the conductor grip.
3. Place a pre-stripped wire into the terminal until the end of wire
touching the wire stop. See Figure 1 and 2.
4. Close the tool until the ratchet releases, the tool handles will
then spring open.
5. Carefully remove the crimped terminal.
Note: The tamper proof ratchet action will not release the tool
until it has been fully closed.
Maintenance
It is recommended that each operator of the tool be made aware
of, and responsible for, the following maintenance steps: