Datasheet

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Hand Crimp Tool for Mega-Fit™ Crimp Terminals

Doc No: ATS-6382749HM Release Date: 07-12-14 UNCONTROLLED COPY Page 1 of 5

Revision: C Revision Date: 06-18-15

BRUSH

STRIP LENGTH

BELL MOUTH

CUT-OFF

TAB

BEND

DOWN

BEND UP

ROLLING

CONDUCTOR

CRIMP HEIGHT

TWISTING

SEAM

WIRE

Application Tooling

Specification Sheet

Modular Crimp Head

Order No. 63827-4970

Hand Crimp Tool

Order No. 63827-4900

FEATURES

 A full cycle ratcheting hand tool ensures complete crimps

 Ergonomically designed soft handles

 Precisely designed crimping profiles with simple contact positioning

 Easy handling due to outstanding force ratio

 Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100,

accompanied by Air Powered Crimp Adapter (Order No. 63816-0700).

 Can also be used in the Battery Powered Tool Order No. 63816-0200 (110V) or 63816-0250 (220V)

accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600).

SCOPE

Products: Mega-Fit™ Female Crimp Terminals, 1.50, 2.50, and 4.00mm wires.

Terminal

Series No.

Terminal Order No.

Wire Size

Insulation Diameter (1)

Maximum

Strip Length

Loose Piece

Reel (2)

In.

76823

76823-0421

76823-0321

1.50

4.1

0.16

5.50-6.00

0.22-0.24

76823-0422

76823-0322

4.0 or 2.5

172063

172063-0411

172063-1411

172063-0311

172063-1311

1.50

172063-0412

172063-1412

172063-0312

172063-1312

4.0 or 2.5

(1) Insulation diameter based on connector housing cavity. Insulation is not crimped on this terminal.

(2) Customer to cut off terminal from reel: 0.50mm (.020”) maximum Cut-off Tab.

DEFINITION OF TERMS

TYPE 4A

Summary of content (5 pages)

PAGE 1
Hand Crimp Tool for Mega-Fit™ Crimp Terminals Application Tooling Specification Sheet Modular Crimp Head Order No. 63827-4970 TYPE 4A Hand Crimp Tool Order No. 63827-4900 FEATURES       A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.
PAGE 2
Hand Crimp Tool for Mega-Fit™ Crimp Terminals CRIMP SPECIFICATIONS: Terminal Series No. 76823 172063 Terminal Series No. 76823 172063 Bell mouth mm In. 0.20 – 0.50 0.008 – 0.020 Conductor Brush mm In. 0.10 – 0.76 0.004 – 0.030 Bend up Bend down Twist Roll Degree Degree 4 8 3 3 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the conductor profile should measure as follows: Terminal Series No. 76823 172063 Wire Size mm 1.5 2.5 4.0 1.5 2.5 4.
PAGE 3
Hand Crimp Tool for Mega-Fit™ Crimp Terminals 1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth. 2. Do not use any abrasive materials that could damage the tool. 3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine oil. Do not oil excessively. The tool was engineered for durability but like any other equipment it needs cleaning and lubrication for a maximum service life of trouble free crimping.
PAGE 4
Hand Crimp Tool for Mega-Fit™ Crimp Terminals Applications for the Modular Crimp Head WARNING: NEVER operate, service, install, or adjust this Modular Crimp Head without proper instruction and without first reading and understanding the instructions in the proper Manual or Specification Sheet. See Chart below for the correct Manual or Specification Sheet. WARNING: NEVER install tooling or service this tool while it is into any power source.
PAGE 5
Hand Crimp Tool for Mega-Fit™ Crimp Terminals PARTS LIST Item Order Number Description Quantity 1 63827-4970 Modular Crimp Head 1 (Ref) 2 63816-0050 Hand Crimp Frame (Long) 1 (Ref) 3 63827-4975 Locator 1 4 63816-0001 Locking Pin 2 5 63600-0525 Handle Spring 1 6 63600-0520 Crimping Spring 2 5 HANDLE SPRING 2 M4 LOCKNUT RATCHET RELEASE LEVER M4 WASHER 3 4 1 6 M4 X 20mm LONG BHCS Figure 6 CRIMPING SPRING (2) Visit our Web site at http://www.molex.