Datasheet

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Hand Crimp Tool For C-Grid III™ Female Crimp Terminals

Doc No: ATS-638258200 Release Date: 11-27-12 UNCONTROLLED COPY Page 1 of 7

Revision: A Revision Date: 11-27-12

INSULATION

CRIMP

BRUSH

STRIP

LENGTH

BELL MOUTH

CRIMP HEIGHT

BEND

DOWN

BEND UP

ROLLING

CONDUCTOR

CRIMP

TWISTING

HAND CRIMP

TOOL

Application Tooling

Specification Sheet

Order No. 63825-8200

FEATURES

 A full cycle ratcheting hand tool ensures complete crimps

 Ergonomic soft grip handles for comfortable crimping

 A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position

 Right and Left handed applications

 This tool is IPC/WHMA A-620 Class 2 compliant as indicated.

 This tool is RoHS compliant, however RoHS compliant is not required

SCOPE

Products: C-Grid III™ Female Crimp Terminals, 26-28 AWG

Terminal Series No.

Terminal Order No.

Wire Size



Insulation Diameter

Strip Length

Loose Pi

ece



Reel

AWG

mm²

In.

90119

2120

90119-2121

90119-2122

90119

0120

90119-0121

90119-0122

26-28

0.12-0.08

0.76-1.22 .030-.048 2.80-3.30

.110-.130



Customer to cut off terminal from reel: 0.15mm (.006”) maximum Cut

off Tab.

See Conditions on page 2.

DEFINITION OF TERMS

The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the

scope.

TYPE 4D

Summary of content (7 pages)

PAGE 1
Hand Crimp Tool For C-Grid III™ Female Crimp Terminals HAND CRIMP TOOL Application Tooling Specification Sheet TYPE 4D Order No. 63825-8200 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position Right and Left handed applications This tool is IPC/WHMA A-620 Class 2 compliant as indicated.
PAGE 2
Hand Crimp Tool For C-Grid III™ Female Crimp Terminals CONDITIONS: After crimping, the conductor profiles should measure the following. Terminal Series No 90119 Conductor Crimp Insulation Crimp Pull Force Profile Height Width (Ref.) Height (Ref.) Width (Ref.) Minimum AWG mm2 mm In. mm In. mm In. mm In. N Lb. 26 28 26 0.12 0.59-0.65 .023-.025 1.05 .041 1.30 .051 1.40 .055 19.6 4.41 X 28 0.08 0.54-0.60 .021-.024 1.05 .041 1.55 .061 1.55 .061 9.8 2.
PAGE 3
Hand Crimp Tool For C-Grid III™ Female Crimp Terminals 4. Release the locator button, allowing the locator to return to the crimping position. 5. Close the tool handle until the first ratchet position engages. See Figure 4. 6. Insert the properly stripped wire through the terminal and against the wire stop. See Figure 5. 7. Crimp the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed. Release the handles to open the jaws.
PAGE 4
Hand Crimp Tool For C-Grid III™ Female Crimp Terminals Note: A crimp height chart is provided with this manual as Reference Only. Due to the wide range of wires, strands, insulation diameters, and durometers available, actual crimp height measurements may very slightly. An occasional, destructive, pull force test should be performed to check hand tool crimp. Pull Force value Must exceed the Minimum pull force specifications listed.
PAGE 5
Hand Crimp Tool For C-Grid III™ Female Crimp Terminals 4. Do the same thing with the lower tooling and tighten the M3 screws. Be sure the small markings line up. 5. Reinstall the locator by following the Instructions in the locator replacement section. MATCH UP MARKS Figure 9 Maintenance It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance steps: BACK FRONT 1.
PAGE 6
Hand Crimp Tool For C-Grid III™ Female Crimp Terminals 2. Rotate the setting wheel counter-clockwise (CCW) to increase handle force. The numbers will display higher. To decrease handle force rotate the setting wheel clockwise (CW). 3. Release the link to lock the setting wheel in place. 4. Check the crimp specifications or SQUEEZE HOLD THE HAND conduct a pull test after tool handle THE LINK IN RATCHET TOOL IN POSITION THE HANDLE preload force is adjusted.
PAGE 7
Hand Crimp Tool For C-Grid III™ Female Crimp Terminals PARTS LIST Item Number REF 1 2 3 Order Number 63825-8200 63825-8175 63810-0104 63810-0105 Description Hand Crimp Tool Locator Assembly Spring, Return Spring, Ratchet Quantity Figure 13 1 1 1 2 1 RATCHET RELEASE LEVER 3 Figure 13 http://www.molex.