Datasheet
Hand Crimp Tool For C-Grid III™ Female Crimp Terminals
Doc No: ATS-638258100 Release Date: 11-27-12 UNCONTROLLED COPY Page 2 of 7
Revision: A Revision Date: 11-27-12
RELEASE
LOCATOR BUTTON
TERMINAL
Figure 3
LOCATOR
PUSHED THRU
TOOLING
TERMINAL
LOCATOR
BUTTON
PUSHED IN
LOCATOR
CONDITIONS:
After crimping, the conductor profiles should measure the following.
Terminal
Series No
Wire Size
Conductor Crimp
Insulation Crimp
Pull Force
Minimum
Profile
Height
Width (Ref.)
Height (Ref.)
Width (Ref.)
90119
AWG
mm
2
mm
In.
mm
In.
mm
In.
mm
In.
N
Lb.
22
2
4
22
0.35
0.7
5
-
0.8
0
.0
30
-
.032
1.
40
.0
55
1.60
.063
1.60
.063
39.
2
8.82
X
24
0.20
0.
68
-
0.
73
.02
7
-
.0
29
1.
40
.0
55
1.
7
0
.06
7
1.
7
0
.06
7
29.4
6.61
X
To Achieve IPC
-
A
-
620 Class 2 Crimps, the following over
-
all wire insulation diameter ranges are recommended:
Profile 22: 1.15 – 1.30mm (.045-.051 inch)
Profile 24: 1.25 – 1.40mm (.049-.055 inch)
OPERATION
CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can
occur to the tool or die.
Open the tool by squeezing the handles together. At the end of the closing
stroke, the ratchet mechanism will release the handles and the hand tool will
spring open. See Figure 1.
Crimping Terminals
1. Select the desired terminal listed in the preceding charts.
2. Make sure the center of the locator is in the down position. With the locator
attached, push the locator button on the back of the hand tool to bring the
locator forward through the tooling. See Figure 2.
3. While holding the locator button in, load the terminal into the proper nest
opening in the locator based on the wire gauge or terminal type markings on
the hand tooling. See Figure 3.
LOCATOR
IN DOWN
POSTION
PUSH ON THE
LOCATOR BUTTON
Figure 2