Datasheet

ManualsBrandsMolex ManualsConnector ToolsCrimping plier 12 AWG 16 AWG

Hand Crimp Tool for Mega-Fit™ Crimp Terminals

Doc No: ATS-6382571HM Release Date: 11-14-13 UNCONTROLLED COPY Page 1 of 5

Revision: A Revision Date: 11-14-13

BRUSH

STRIP LENGTH

LL MOUTH

CUT

OFF

TAB

BEND

DOWN

BEND UP

ROLLING

CONDUCTOR

CRIMP HEIGHT

TWISTING

SEAM

WIRE

Application Tooling

Specification Sheet

Modular Crimp Head

Order No. 63825-7170

Hand Crimp Tool

Order No. 63825-7100

FEATURES

% A full cycle ratcheting hand tool ensures complete crimps

% Ergonomically designed soft handles

% Precisely designed crimping profiles with simple contact positioning

% Easy handling due to outstanding force ratio

% Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100,

accompanied by Air Powered Crimp Adapter (Order No. 63816-0700).

% Can also be used in the Battery Powered Tool Order No. 63816-0200 (110V) or 63816-0250 (220V)

accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600).

SCOPE

Products: Mega-Fit™ Female Crimp Terminals, 12, 14, 16 AWG wires.

Terminal Series No.

Terminal Order No.

Wire Size



Insulation Diameter

Strip Length

AWG

In.

76823

and

172063

76823

0321

172063

0311

14/16

4.1

maximum

0.16

maximum

4.1 – 5.0

0.16 – 0.20

172063

131

76823

0322

172063

0312

172063

1312



Insulation

diameter based on connector housing cavity

Insulation is not crimped on this terminal.

Customer to cut off terminal from reel: 0.50mm (.020”) maximum Cut-off Tab.

DEFINITION OF TERMS

TYPE 4A

Summary of content (5 pages)

PAGE 1
Hand Crimp Tool for Mega-Fit™ Crimp Terminals Modular Crimp Head Order No. 63825-7170 Application Tooling Specification Sheet TYPE 4A Hand Crimp Tool Order No. 63825-7100 FEATURES % % % % % % A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.
PAGE 2
Hand Crimp Tool for Mega-Fit™ Crimp Terminals CRIMP SPECIFICATIONS: Terminal Series No. 76823 and 172063 Terminal Series No. 76823 and 172063 Bell mouth mm In. 0.20 – 0.50 0.008 – 0.020 Conductor Brush mm In. 0.10 – 0.76 0.004 – 0.030 Bend up Bend down Twist Roll Degree Degree 4 8 3 3 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the conductor profile should measure as follows: Terminal Series No.
PAGE 3
Hand Crimp Tool for Mega-Fit™ Crimp Terminals 1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth. 2. Do not use any abrasive materials that could damage the tool. 3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine oil. Do not oil excessively. The tool was engineered for durability but like any other equipment it needs cleaning and lubrication for a maximum service life of trouble free crimping.
PAGE 4
Hand Crimp Tool for Mega-Fit™ Crimp Terminals Applications for the Modular Crimp Head WARNING: NEVER operate, service, install, or adjust this Modular Crimp Head without proper instruction and without first reading and understanding the instructions in the proper Manual or Specification Sheet. See Chart below for the correct Manual or Specification Sheet. WARNING: NEVER install tooling or service this tool while it is into any power source.
PAGE 5
Hand Crimp Tool for Mega-Fit™ Crimp Terminals PARTS LIST Item Order Number Description Quantity 1 63825-7170 Modular Crimp Head 1 (Ref) 2 63816-0050 Hand Crimp Frame (Long) 1 (Ref) 3 63825-7175 Locator 1 4 63816-0001 Locking Pin 2 5 63600-0525 Handle Spring 1 6 63600-0520 Crimping Spring 2 5 HANDLE SPRING 2 M4 LOCKNUT RATCHET RELEASE LEVER M4 WASHER 3 4 1 6 M4 X 20mm LONG BHCS Figure 6 CRIMPING SPRING (2) Visit our Web site at http://www.molex.