Datasheet

Hand Crimp Tool For 1.25mm (.049") Pitch Crimp Terminals
Doc No: ATS-638194400 Release Date: 10-31-08 UNCONTROLLED COPY Page 2 of 7
Revision: A Revision Date: 10-31-08
CONDITIONS:
After crimping, the conductor profile should measure the following.
Conductor Profile
Wire Size
Crimp Height Crimp Width (Ref) 501930 502381
Terminal Series No.
AWG mm
2
mm In. mm In. 26 28 26 28
26 0.13 0.56-0.61 .022-.024 0.80 .031 X
501930
28 0.08 0.53-0.58 .021-.023 0.80 .031 X
26 0.13 0.56-0.61 .022-.024 0.80 .031 X
502381
28 0.08 0.53-0.58 .021-.023 0.80 .031 X
Insulation (Ref)
Wire Size
Crimp Height Crimp Width
Pull Force Minimum
Terminal Series No.
AWG mm
2
mm In. mm In. N Lb.
26 0.13 1.19-1.25 .047-.049 0.80 .031 9.8 2.20
501930
28 0.08 1.15-1.21 .045-.048 0.80 .031 9.8 2.20
26 0.13 1.18-1.28 .046-.050 0.80 .031 9.8 2.20
502381
28 0.08 1.15-1.25 .045-.049 0.80 .031 9.8 2.20
OPERATION
CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can
occur to the tool or die.
Open the tool by squeezing the handles together. At the end of the closing
stroke, the ratchet mechanism will release the handles and the hand tool will
spring open. See Figure 1.
Crimping Terminals
1. Select the desired terminal listed in the preceding
charts.
2. Make sure the center of the locator is in the down
position. With the locator attached, push the
locator button on the back of the hand tool to
bring the locator forward through the tooling. See
Figure 2.
3. While holding the locator button in, load the
terminal into the proper nest opening in the
locator based on the wire gauge or terminal type
markings on the hand tooling. See Figure 3.
SQUEEZE
HANDLES
TOGETHER
HANDLE WILL
SPRING OPEN
Figure 1
LOCATOR
IN DOWN
POSTION
PUSH ON THE
LOCATOR BUTTON
Figure 2