Datasheet

Hand Crimp Tool For 1.00mm (.039") Pitch Pico-Clasp™ Wire-to-Board Crimp Terminal
Doc No: ATS-638191500 Release Date: 03-25-08 UNCONTROLLED COPY Page 2 of 7
Revision: B Revision Date: 03-22-11
RELEASE
LOCATOR BUTTON
TERMINAL
Figure 3
LOCATOR
PUSHED THRU
TOOLING
TERMINAL
LOCATOR
BUTTON
PUSHED IN
LOCATOR
CONDITIONS:
After crimping, the conductor profiles should measure the following.
Terminal
Series No.
Wire Size
Conductor Crimp Insulation Crimp
Pull Force
Minimum
Profile
Height (Ref.) Width (Ref.) Height (Ref.) Width (Ref.)
AWG mm
2
mm In. mm In. mm In. mm In. N Lb. 28 30-32
501193
28 0.08 0.44-0.48 .0173-.019 0.70 .028 1.00 .039 0.70 .028 9.8 2.20 X
30 0.05 0.40-0.44 .0157-.0173 0.70 .028 0.95 .037 0.70 .028 4.9 1.10 X
32 0.04 0.39-0.43 .0153-.017 0.70 .028 0.90 .035 0.70 .028 3.4 0.76 X
501334
28 0.08 0.44-0.48 .0173-.019 0.70 .028 1.00 .039 0.70 .028 9.8 2.20 X
30 0.05 0.40-0.44 .0157-.0173 0.70 .028 0.95 .037 0.70 .028 4.9 1.10 X
32 0.04 0.39-0.43 .0153-.017 0.70 .028 0.90 .035 0.70 .028 3.4 0.76 X
OPERATION
CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can
occur to the tool or die.
Open the tool by squeezing the handles together.
At the end of the closing stroke, the ratchet
mechanism will release the handles and the hand
tool will spring open. See Figure 1.
Crimping Terminals
1. Select the desired terminal listed in the
preceding charts.
2. Make sure the center of the locator is in the
down position. With the locator attached,
push the locator button on the back of the
hand tool to bring the locator forward through
the tooling. See Figure 2.
3. While holding the locator button in, load the
terminal into the proper nest opening in the
locator based on the wire gauge or terminal type markings on the hand tooling. See Figure 3.
LOCATOR
IN DOWN
POSTION
PUSH ON THE
LOCATOR BUTTON
Figure 2
SQUEEZE
HANDLES
TOGETHER
HANDLE WILL
SPRING OPEN
Figure 1