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Hand Crimp Tool For 1.00mm (.039") Pitch Pico-Clasp™ Wire-to-Board Crimp Terminal

Doc No: ATS-638191500 Release Date: 03-25-08 UNCONTROLLED COPY Page 1 of 7

Revision: B Revision Date: 03-22-11

INSULATION

CRIMP

BRUSH

STRIP

LENGTH

BELL MOUTH

CRIMP HEIGHT

BEND

DOWN

BEND UP

ROLLING

CONDUCTOR

CRIMP

TWISTING

Hand Crimp

Tool

Application Tooling

Specification Sheet

Order No. 63819-1500

FEATURES

 A full cycle ratcheting hand tool ensures complete crimps

 Ergonomic soft grip handles for comfortable crimping

 A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position

 Right and Left handed applications

 This tool is IPC/WHMA A-620 Class 2 compliant as indicated

 This tool is RoHS compliant, however RoHS compliant is not required

SCOPE

Products: 1.00mm (.039") Pitch Pico-Clasp™ Wire-to-Board Crimp Terminal, 28-32 AWG.

Terminal Series No.

Terminal Order No. Wire Size Insulation Diameter Strip Length

Loose Piece

Reel AWG

mm² mm In. mm In.

501193

501193-0100

501193-0000

501193-3000

28-32

0.08-0.04

0.80-0.56

.031-.022

1.00-1.30

.039-.051

501193-2100

501193-0099

501193-3100

501193-2000

501334 501334-0100

501334-0000

501334-2000

28-32

0.08-0.04

0.80-0.56

.031-.022

1.00-1.30

.039-.051

 Customer to cut off terminal from reel: 0.10mm (.004”) maximum Cut-off Tab.

DEFINITION OF TERMS

The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the

scope.

TYPE 4D

Summary of content (7 pages)

PAGE 1
Hand Crimp Tool For 1.00mm (.039") Pitch Pico-Clasp™ Wire-to-Board Crimp Terminal Hand Crimp Tool Application Tooling Specification Sheet TYPE 4D Order No.
PAGE 2
Hand Crimp Tool For 1.00mm (.039") Pitch Pico-Clasp™ Wire-to-Board Crimp Terminal CONDITIONS: After crimping, the conductor profiles should measure the following. Terminal Series No. 501193 501334 Wire Size AWG 28 30 32 28 30 32 mm2 0.08 0.05 0.04 0.08 0.05 0.04 Conductor Crimp Insulation Crimp Height (Ref.) Width (Ref.) Height (Ref.) Width (Ref.) mm In. mm In. mm In. mm In. 0.44-0.48 .0173-.019 0.70 .028 1.00 .039 0.70 .028 0.40-0.44 .0157-.0173 0.70 .028 0.95 .037 0.70 .028 0.39-0.43 .0153-.017 0.
PAGE 3
Hand Crimp Tool For 1.00mm (.039") Pitch Pico-Clasp™ Wire-to-Board Crimp Terminal 4. Release the locator button, allowing the locator to return to the crimping position. 5. Close the tool handle until the first ratchet position engages. See Figure 4. 6. Insert the properly stripped wire through the terminal and against the wire stop. See Figure 5. 7. Crimp the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed. Release the handles to open the jaws.
PAGE 4
Hand Crimp Tool For 1.00mm (.039") Pitch Pico-Clasp™ Wire-to-Board Crimp Terminal Note: A crimp height chart is provided with this manual as Reference Only. Due to the wide range of wires, strands, insulation diameters, and durometers available, actual crimp height measurements may very slightly. An occasional, destructive, pull force test should be performed to check hand tool crimp. Pull Force value Must exceed the Minimum pull force specifications listed.
PAGE 5
Hand Crimp Tool For 1.00mm (.039") Pitch Pico-Clasp™ Wire-to-Board Crimp Terminal 4. Do the same thing with the lower tooling and tighten the M3 screws. Be sure the small markings line up. 5. Reinstall the locator by following the Instructions in the locator replacement section. MATCH UP MARKS Figure 9 Maintenance It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance steps: BACK FRONT 1.
PAGE 6
Hand Crimp Tool For 1.00mm (.039") Pitch Pico-Clasp™ Wire-to-Board Crimp Terminal 2. Rotate the setting wheel counter-clockwise (CCW) to increase handle force. The numbers will display higher. To decrease handle force rotate the setting wheel clockwise (CW). 3. Release the link to lock the setting wheel in place. 4. Check the crimp specifications or SQUEEZE HOLD THE HAND conduct a pull test after tool handle THE LINK IN RATCHET TOOL IN POSITION THE HANDLE preload force is adjusted.
PAGE 7
Hand Crimp Tool For 1.00mm (.039") Pitch Pico-Clasp™ Wire-to-Board Crimp Terminal PARTS LIST Item Number REF 1 2 3 Order Number 63819-1500 63819-1575 63810-0104 63810-0105 Description Hand Crimp Tool Locator Assembly Spring, Return Spring, Ratchet Quantity Figure 13 1 1 1 2 1 RATCHET RELEASE LEVER 3 Figure 13 http://www.molex.