Datasheet
Hand Crimp Tool For Mini-Fit™ Jr. Crimp Terminals
Doc No: ATS-638191000 Release Date: 12-07-07
UNCONTROLLED COPY Page 2 of 8
Revision: A Revision Date: 12-07-07
CONDITIONS:
After crimping, the conductor profiles should measure the following.
Conductor Crimp Insulation Crimp
Wire Size
Height (Ref.) Width (Ref.) Height (Ref.) Width (Ref.)
Pull Force
Minimum
Profile
Terminal
Series No.
AWG mm
2
mm In. mm In. mm In. mm In. N Lb. 22-24 26-28
22 0.35 0.69-0.79 .027-.031 1.29 .051 1.62 .064 1.60 .063 39.0 8.78 X
24 0.20 0.67-0.77 .026-.030 1.29 .051 1.62 .064 1.58 .062 29.0 6.52 X
26 0.12 0.64-0.74 .025-.029 1.27 .050 1.46 .057 1.54 .061 19.0 4.27 X
5556
28 0.08 0.62-0.72 .024-.028 1.27 .050 1.46 .057 1.52 .060 9.8 2.20 X
22 0.35 0.69-0.79 .027-.031 1.29 .051 1.62 .064 1.60 .063 39.0 8.78 X
24 0.20 0.67-0.77 .026-.030 1.29 .051 1.62 .064 1.58 .062 29.0 6.52 X
26 0.12 0.64-0.74 .025-.029 1.27 .050 1.46 .057 1.54 .061 19.0 4.27 X
5558
28 0.08 0.62-0.72 .024-.028 1.27 .050 1.46 .057 1.52 .060 9.8 2.20 X
22 0.35 0.69-0.79 .027-.031 1.29 .051 1.62 .064 1.60 .063 39.0 8.78 X
24 0.20 0.67-0.77 .026-.030 1.29 .051 1.62 .064 1.58 .062 29.0 6.52 X
26 0.12 0.64-0.74 .025-.029 1.27 .050 1.46 .057 1.54 .061 19.0 4.27 X
44485
28 0.08 0.62-0.72 .024-.028 1.27 .050 1.46 .057 1.52 .060 9.8 2.20 X
OPERATION
CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can
occur to the tool or die.
Open the tool by squeezing the handles together. At the end of the closing stroke, the ratchet mechanism will
release the handles and the hand tool will spring open. See Figure 1.
Crimping Terminals
1. Select the desired terminal listed in the
preceding charts.
2. Make sure the center of the locator is in the
down position. With the locator attached,
push the locator button on the back of the
hand tool to bring the locator forward
through the tooling. See Figure 2.
3. While holding the locator button in, load the
terminal into the proper nest opening in the
locator based on the wire gauge or terminal
type markings on the hand tooling. See
Figure 3.
LOCATOR
IN DOWN
POSTION
PUSH ON THE
LOCATOR BUTTON
Figure 2
SQUEEZE
HANDLES
TOGETHER
HANDLE WILL
SPRING OPEN
Figure 1