Datasheet

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Hand Crimp Tool For Mini-Fit™ Jr. Crimp Terminals

Doc No: ATS-638191000 Release Date: 12-07-07

UNCONTROLLED COPY Page 1 of 8

Revision: A Revision Date: 12-07-07

INSULATION

CRIMP

BRUSH

STRIP

LENGTH

BELL MOUTH

CRIMP HEIGHT

BEND

DOWN

BEND UP

ROLLING

CONDUCTOR

CRIMP

TWISTING

HAND CRIMP TOOL

Specification Sheet

Order No. 63819-1000

FEATURES

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A full cycle ratcheting hand tool ensures complete crimps

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Ergonomic soft grip handles for comfortable crimping

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A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position

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Right and Left handed applications

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This tool is IPC/WHMA A-620 Class 2 compliant as indicated

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This tool is RoHS compliant, however RoHS compliant is not required

SCOPE

Products

: Mini-Fit™ Jr. Male & Female Crimp Terminals, 22-28 AWG.

Terminal Order No. Wire Size Insulation Diameter Strip Length Terminal

Series No.

Loose Piece

Reel

AWG mm² mm In. mm In.

39-00-0047 39-00-0184 39-00-0046 39-00-0183

39-00-0066 39-00-0435 39-00-0065 39-00-0434

39-00-0111 39-00-0210 39-00-0110 39-00-0209

39-00-0117 39-00-0216 39-00-0116 39-00-0215

5556

39-00-0166 39-00-0165

22-28 0.35-0-08 0.90-1.80 .035-.071 2.79-3.30 .110-.130

39-00-0049 39-00-0129 39-00-0048 39-00-0128

39-00-0068 39-00-0433 39-00-0067 39-00-0432

5558

39-00-0123 39-00-0122

22-28 0.35-0-08 0.90-1.80 035-.071 2.79-3.30 .110-.130

44485-2211 44485-2411 44485-2212 44485-2412

44485

44485-2311 44485-2312

22-28 0.35-0-08 0.90-1.80 035-.071 2.79-3.30 .110-.130

Customer to cut off terminal from reel: 0.2mm (.008”) maximum Cut-off Tab.

DEFINITION OF TERMS

The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.

TYPE 4D

Summary of content (8 pages)

PAGE 1
Hand Crimp Tool For Mini-Fit™ Jr. Crimp Terminals HAND CRIMP TOOL Specification Sheet Order No.
PAGE 2
Hand Crimp Tool For Mini-Fit™ Jr. Crimp Terminals CONDITIONS: After crimping, the conductor profiles should measure the following. Terminal Series No. 5556 5558 44485 Wire Size AWG 22 24 26 28 22 24 26 28 22 24 26 28 mm2 0.35 0.20 0.12 0.08 0.35 0.20 0.12 0.08 0.35 0.20 0.12 0.08 Conductor Crimp Insulation Crimp Height (Ref.) Width (Ref.) Height (Ref.) Width (Ref.) mm In. mm In. mm In. mm In. 0.69-0.79 .027-.031 1.29 .051 1.62 .064 1.60 .063 0.67-0.77 .026-.030 1.29 .051 1.62 .064 1.58 .062 0.64-0.
PAGE 3
Hand Crimp Tool For Mini-Fit™ Jr. Crimp Terminals RELEASE LOCATOR BUTTON LOCATOR LOCATOR PUSHED THRU TOOLING LOCATOR BUTTON PUSHED IN TERMINAL TERMINAL Figure 3 4. Release the locator button, allowing the locator to return to the crimping position. 5. Close the tool handle until the first ratchet position engages. See Figure 4. 6. Insert the properly stripped wire through the terminal and against the wire stop. See Figure 5. 7.
PAGE 4
Hand Crimp Tool For Mini-Fit™ Jr. Crimp Terminals WIRE 8. Remove the crimped terminal from the terminal locator by pulling on the wire. 9. Visually inspect the crimped terminal for proper crimp location. 10. On some large O.D. wires, it may not be possible to insert the wire with the tool partially closed. Those wires should be inserted with the hand tool in the open position. Insert the wire above the terminal in the punch and against the wire stop then close the tool. See Figure 6.
PAGE 5
Hand Crimp Tool For Mini-Fit™ Jr. Crimp Terminals Right or Left Hand Operation This hand tool has an added feature that can be converted from a right handed application to a left handed application. It is necessary to reverse the tooling if using the left handed application along with the locator. Follow the steps below: JAWS OPEN PULL OPEN TOOLING M3 BHCS 1. The locator must be removed before reversing the tooling. 2. Remove the M3 BHCS which is holding the upper tooling. 3.
PAGE 6
Hand Crimp Tool For Mini-Fit™ Jr. Crimp Terminals Miscrimps or Jams Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or closed. The tool will open easily by pressing up on the ratchet release lever in the movable handle. See Figure 11. RATCHET RELEASE LEVER How to Adjust Tool Preload (See Figure 12) This hand tool is factory preset to 25-45 LBS. preload. It may be necessary over the life of the tool to adjust tool handle preload force.
PAGE 7
Hand Crimp Tool For Mini-Fit™ Jr. Crimp Terminals CAUTIONS: 1. Manually powered hand tools are intended for low volume or field repair. This tool is NOT intended for production use. Repetitive use of this tool should be avoided. 2. Insulated rubber handles are not protection against electrical shock. 3. Wear eye protection at all times. 4. Use only the Molex terminals specified for crimping with this tool.
PAGE 8
Hand Crimp Tool For Mini-Fit™ Jr. Crimp Terminals PARTS LIST Item Number REF 1 2 3 Order Number 63819-1000 63819-1075 63810-0104 63810-0105 Description Hand Crimp Tool Locator Assembly Spring, Return Spring, Ratchet Quantity Figure 13 1 1 1 2 1 RATCHET RELEASE LEVER 3 Figure 13 Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.