Datasheet
Hand Crimp Tool For Mini-Fit™ Jr. Male and Female Crimp Terminals
Doc No: ATS-638190900 Release Date: 01-24-08 UNCONTROLLED COPY Page 3 of 9
Revision: H Revision Date: 08-28-15
CONDITIONS:
After crimping, the conductor profiles should measure the following.
Terminal
Series No.
Wire Size
Conductor Crimp
Insulation Crimp
Pull Force
Minimum
+ Profile
Height (Ref.)
Width (Ref.)
Height (Ref.)
Width (Ref.)
AWG
mm
2
mm
In.
mm
In.
mm
In.
mm
In.
N
Lb.
16
18
20-24
5556
16
1.30
1.06-1.16
.042-.046
1.92
.076
2.82
.111
2.89
.114
68.5
15.40
X
18
0.80
1.00-1.10
.039-.043
1.69
.067
2.38
.094
2.68
.106
88.0
19.80
X
20
0.50
0.83-0.93
.033-.037
1.64
.065
2.24
.088
2.65
.104
58.7
13.20
X
22
0.35
0.80-0.90
.031-.035
1.63
.064
2.24
.088
2.61
.103
39.1
8.00
X
24
0.20
0.78-0.88
.030-.034
1.63
.064
2.21
.087
2.60
.102
29.3
6.60
X
5558
16
1.30
1.06-1.16
.042-.046
1.92
.076
2.82
.111
2.89
.114
68.5
15.40
X
18
0.80
1.00-1.10
.039-.043
1.69
.067
2.38
.094
2.68
.106
88.0
19.80
X
20
0.50
0.83-0.93
.033-.037
1.64
.065
2.24
.088
2.65
.104
58.7
13.20
X
22
0.35
0.80-0.90
.031-.035
1.63
.064
2.24
.088
2.61
.103
39.1
8.00
X
24
0.20
0.78-0.88
.030-.034
1.63
.064
2.21
.087
2.60
.102
29.3
6.60
X
30490
18
0.80
1.00-1.10
.039-.043
1.69
.067
2.38
.094
2.68
.106
88.0
19.80
X
20
0.50
0.83-0.93
.033-.037
1.64
.065
2.24
.088
2.65
.104
58.7
13.20
X
22
0.35
0.80-0.90
.031-.035
1.63
.064
2.24
.088
2.61
.103
39.1
8.00
X
24
0.20
0.78-0.88
.030-.034
1.63
.064
2.21
.087
2.60
.102
29.3
6.60
X
44476
16
1.30
1.06-1.16
.042-.046
1.92
.076
2.82
.111
2.89
.114
68.5
15.40
X
18
0.80
1.00-1.10
.039-.043
1.69
.067
2.38
.094
2.68
.106
68.5
15.40
X
20
0.50
0.83-0.93
.033-.037
1.64
.065
2.24
.088
2.65
.104
58.7
13.20
X
44478
16
1.30
1.06-1.16
.042-.046
1.92
.076
2.82
.111
2.89
.114
68.5
15.40
X
18
0.80
1.00-1.10
.039-.043
1.69
.067
2.38
.094
2.68
.106
68.5
15.40
X
20
0.50
0.83-0.93
.033-.037
1.64
.065
2.24
.088
2.65
.104
58.7
13.20
X
44485
16
1.30
1.06-1.16
.042-.046
1.92
.076
2.82
.111
2.89
.114
68.5
15.40
X
18
0.80
1.00-1.10
.039-.043
1.69
.067
2.38
.094
2.68
.106
68.5
15.40
X
20
0.50
0.83-0.93
.033-.037
1.64
.065
2.24
.088
2.65
.104
58.7
13.20
X
22
0.35
0.80-0.90
.031-.035
1.63
.064
2.24
.088
2.61
.103
39.1
8.00
X
24
0.20
0.78-0.88
.030-.034
1.63
.064
2.21
.087
2.60
.102
29.3
6.60
X
45750
16
1.30
1.06-1.16
.042-.046
1.92
.076
2.82
.111
2.89
.114
68.5
15.40
X
18
0.80
1.00-1.10
.039-.043
1.69
.067
2.38
.094
2.68
.106
68.5
15.40
X
20
0.50
0.83-0.93
.033-.037
1.64
.065
2.24
.088
2.65
.104
58.7
13.20
X
46012
16
1.30
1.06-1.16
.042-.046
1.92
.076
2.82
.111
2.89
.114
68.5
15.40
X
18
0.80
1.00-1.10
.039-.043
1.69
.067
2.38
.094
2.68
.106
68.5
15.40
X
20
0.50
0.83-0.93
.033-.037
1.64
.065
2.24
.088
2.65
.104
58.7
13.20
X
46018
16
1.30
1.06-1.16
.042-.046
1.92
.076
2.82
.111
2.89
.114
68.5
15.40
X
18
0.80
1.00-1.10
.039-.043
1.69
.067
2.38
.094
2.68
.106
68.5
15.40
X
20
0.50
0.83-0.93
.033-.037
1.64
.065
2.24
.088
2.65
.104
58.7
13.20
X
46083
16
1.30
1.06-1.16
.042-.046
1.92
.076
2.82
.111
2.89
.114
68.5
15.40
X
18
0.80
1.00-1.10
.039-.043
1.69
.067
2.38
.094
2.68
.106
68.5
15.40
X
20
0.50
0.83-0.93
.033-.037
1.64
.065
2.24
.088
2.65
.104
58.7
13.20
X
46098
16
1.30
1.06-1.16
.042-.046
1.92
.076
2.82
.111
2.89
.114
68.5
15.40
X
18
0.80
1.00-1.10
.039-.043
1.69
.067
2.38
.094
2.68
.106
68.5
15.40
X
20
0.50
0.83-0.93
.033-.037
1.64
.065
2.24
.088
2.65
.104
58.7
13.20
X
+ To Achieve IPC-A-620 Class 2 Crimps, the following over-all wire insulation diameter ranges are recommended:
16 AWG Profile: 2.30-2.90mm (.090-.114 inch)
18 AWG Profile: 1.70-2.30mm (.067-.091 inch)
20-24 AWG Profile: 1.70-2.30mm (.067-.091 inch)
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.