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Hand Crimp Tool For Mini-Fit™ Jr. Male and Female Crimp Terminals

Doc No: ATS-638190900 Release Date: 01-24-08 UNCONTROLLED COPY Page 1 of 9

Revision: H Revision Date: 08-28-15

HAND CRIMP

TOOL

Application Tooling

Specification Sheet

Order No. 63819-0900

FEATURES

 A full cycle ratcheting hand tool ensures complete crimps

 Ergonomic soft grip handles for comfortable crimping

 A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position

 Right and Left handed applications

 Dies and Locator from this tool can be used in the Battery Powered Tool Order No.63816-0200 (110 V) or

63816-0250 (220 V), with the use of the 63816-0800 Crimp Head

 Many different tool kits can be used with a single Battery Powered Crimp Tool

 This tool is IPC/WHMA A-620 Class 2 compliant

 This tool is RoHS compliant, however RoHS compliant is not required

SCOPE

Products: Mini-Fit™ Jr. Male and Female Crimp Terminals, 16 - 24 AWG.

Terminal

Series No.

Terminal Order No.

Wire Size

Insulation Diameter

Maximum

Strip Length

Loose Piece

Reel

AWG

mm²

In.

5556

39-00-0078

39-00-0174

39-00-0077

39-00-0173

1.30

3.10

.122

3.00-3.30

.118-.130

39-00-0080

39-00-0180

39-00-0079

39-00-0179

39-00-0090

39-00-0186

39-00-0089

39-00-0185

39-00-0094

39-00-0199

39-00-0093

39-00-0198

39-00-0113

39-00-0205

39-00-0112

39-00-0204

39-00-0119

39-00-0212

39-00-0118

39-00-0211

39-00-0142

39-00-0218

39-00-0141

39-00-0217

39-00-0158

39-00-0448

39-00-0157

39-00-0447

39-00-0168

39-00-0167

39-00-0039

39-00-0182

39-00-0038

39-00-0181

18-24

0.80-0.20

3.10

.122

3.00-3.30

.118-.130

39-00-0056

39-00-0195

39-00-0055

39-00-0194

39-00-0060

39-00-0201

39-00-0059

39-00-0200

39-00-0074

39-00-0208

39-00-0073

39-00-0207

39-00-0109

39-00-0214

39-00-0108

39-00-0213

39-00-0115

39-00-0406

39-00-0114

39-00-0405

39-00-0154

39-00-0408

39-00-0153

39-00-0407

39-00-0164

39-00-0429

39-00-0163

39-00-0428

39-00-0170

39-00-0441

39-00-0169

39-00-0440

39-00-0176

40-13-0852

39-00-0175

40-13-0851

39-00-0082

39-00-0131

39-00-0081

39-00-0130

1.30

3.10

.122

3.00-3.30

.118-.130

39-00-0084

39-00-0148

39-00-0083

39-00-0147

5558

39-00-0096

39-00-0224

39-00-0095

39-00-0223

39-00-0100

39-00-0450

39-00-0099

39-00-0449

39-00-0125

39-00-0124

TYPE 4D

Summary of content (9 pages)

PAGE 1
Hand Crimp Tool For Mini-Fit™ Jr. Male and Female Crimp Terminals HAND CRIMP TOOL Application Tooling Specification Sheet TYPE 4D Order No. 63819-0900 FEATURES  A full cycle ratcheting hand tool ensures complete crimps  Ergonomic soft grip handles for comfortable crimping  A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position  Right and Left handed applications  Dies and Locator from this tool can be used in the Battery Powered Tool Order No.
PAGE 2
Hand Crimp Tool For Mini-Fit™ Jr. Male and Female Crimp Terminals Terminal Series No. 5558 30490 44476 44478 44485 45750 46012 46018 46083 46098 Terminal Order No.
PAGE 3
Hand Crimp Tool For Mini-Fit™ Jr. Male and Female Crimp Terminals CONDITIONS: After crimping, the conductor profiles should measure the following. Conductor Crimp Insulation Crimp Pull Force + Profile Height (Ref.) Width (Ref.) Height (Ref.) Width (Ref.) Minimum AWG mm2 mm In. mm In. mm In. mm In. N Lb. 16 18 20-24 16 1.30 1.06-1.16 .042-.046 1.92 .076 2.82 .111 2.89 .114 68.5 15.40 X 18 0.80 1.00-1.10 .039-.043 1.69 .067 2.38 .094 2.68 .106 88.0 19.80 X 20 0.50 0.83-0.93 .033-.037 1.64 .065 2.24 .088 2.
PAGE 4
Hand Crimp Tool For Mini-Fit™ Jr. Male and Female Crimp Terminals ▲Insulation Crimp Note: Due to the terminal’s insulation grip design and/or insulation diameter range, this tool uses “overlap” form geometry in the insulation punch. This produces an overlap insulation crimp (A620 – compliant). While the insulation punch profile may appear “lopsided”, this is a normal condition for this tool. See figure to the right. (Some tools with multiple crimp pockets may not have the “overlap” profile on all pockets).
PAGE 5
Hand Crimp Tool For Mini-Fit™ Jr. Male and Female Crimp Terminals TOOLING Crimping Terminals PARTIALLY CLOSED 1. Select the desired terminal listed in the preceding charts. 2. Make sure the center of the locator is in the down position. With the PARTIALLY CLOSE HANDLE locator attached, push the locator button on the back of the hand tool to bring the locator forward through the tooling. See Figure 2. 3.
PAGE 6
Hand Crimp Tool For Mini-Fit™ Jr. Male and Female Crimp Terminals 10. On some large O.D. wires, it may not be possible to insert the wire with the tool partially closed. Those wires should be inserted with the hand tool in the open position. Insert the wire above the terminal in the punch and against the wire stop then close the tool. See Figure 6. JAWS OPEN TOOLING PULL OPEN TOOLING M3 BHCS Locator Replacement See the parts list on the last page of this document for the proper locator order number.
PAGE 7
Hand Crimp Tool For Mini-Fit™ Jr. Male and Female Crimp Terminals RATCHET RELEASE 1. Remove dust, moisture, and other LEVER contaminants with a clean brush, or soft, lint free cloth. 2. Do not use any abrasive materials that could damage the tool. 3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine oil. Do not oil LUBRICATION POINTS Figure 11 excessively.
PAGE 8
Hand Crimp Tool For Mini-Fit™ Jr. Male and Female Crimp Terminals Warranty This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, we will repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused, or damaged tools.
PAGE 9
Hand Crimp Tool For Mini-Fit™ Jr. Male and Female Crimp Terminals PARTS LIST Item Number REF 1 2 3 Order Number 63819-0900 63819-0975 63810-0104 63810-0105 Description Hand Crimp Tool Locator Assembly Spring, Return Spring, Ratchet Quantity Figure 13 1 1 1 2 1 RATCHET RELEASE LEVER Figure 13 3 Visit our Web site at http://www.molex.