Datasheet
Hand Crimp Tool For Mini-Fit Jr. Male and Female Crimp Terminals
Doc. No: 638190901 Release Date: 04-24-18 UNCONTROLLED COPY Page 3 of 9
Revision: A Revision Date: 04-24-18
CONDITIONS
After crimping, the conductor profiles should measure the following:
Terminal
Series No.
Wire Size
Conductor Crimp
Insulation Crimp
Pull Force
Minimum
+ Profile
Height (Ref.)
Width (Ref.)
Height (Ref.)
Width (Ref.)
AWG
mm
2
mm
In.
mm
In.
mm
In.
mm
In.
N
Lb.
18
20-24
5556
18
0.80
1.00-1.10
.039-.043
1.69
.067
2.38
.094
2.68
.106
88.0
19.80
X
20
0.50
0.83-0.93
.033-.037
1.64
.065
2.24
.088
2.65
.104
58.7
13.20
X
22
0.35
0.80-0.90
.031-.035
1.63
.064
2.24
.088
2.61
.103
39.1
8.00
X
24
0.20
0.78-0.88
.030-.034
1.63
.064
2.21
.087
2.60
.102
29.3
6.60
X
5558
18
0.80
1.00-1.10
.039-.043
1.69
.067
2.38
.094
2.68
.106
88.0
19.80
X
20
0.50
0.83-0.93
.033-.037
1.64
.065
2.24
.088
2.65
.104
58.7
13.20
X
22
0.35
0.80-0.90
.031-.035
1.63
.064
2.24
.088
2.61
.103
39.1
8.00
X
24
0.20
0.78-0.88
.030-.034
1.63
.064
2.21
.087
2.60
.102
29.3
6.60
X
30490
18
0.80
1.00-1.10
.039-.043
1.69
.067
2.38
.094
2.68
.106
88.0
19.80
X
20
0.50
0.83-0.93
.033-.037
1.64
.065
2.24
.088
2.65
.104
58.7
13.20
X
22
0.35
0.80-0.90
.031-.035
1.63
.064
2.24
.088
2.61
.103
39.1
8.00
X
24
0.20
0.78-0.88
.030-.034
1.63
.064
2.21
.087
2.60
.102
29.3
6.60
X
44476
18
0.80
1.00-1.10
.039-.043
1.69
.067
2.38
.094
2.68
.106
68.5
15.40
X
20
0.50
0.83-0.93
.033-.037
1.64
.065
2.24
.088
2.65
.104
58.7
13.20
X
44478
18
0.80
1.00-1.10
.039-.043
1.69
.067
2.38
.094
2.68
.106
68.5
15.40
X
20
0.50
0.83-0.93
.033-.037
1.64
.065
2.24
.088
2.65
.104
58.7
13.20
X
44485
18
0.80
1.00-1.10
.039-.043
1.69
.067
2.38
.094
2.68
.106
68.5
15.40
X
20
0.50
0.83-0.93
.033-.037
1.64
.065
2.24
.088
2.65
.104
58.7
13.20
X
22
0.35
0.80-0.90
.031-.035
1.63
.064
2.24
.088
2.61
.103
39.1
8.00
X
24
0.20
0.78-0.88
.030-.034
1.63
.064
2.21
.087
2.60
.102
29.3
6.60
X
45750
18
0.80
1.00-1.10
.039-.043
1.69
.067
2.38
.094
2.68
.106
68.5
15.40
X
20
0.50
0.83-0.93
.033-.037
1.64
.065
2.24
.088
2.65
.104
58.7
13.20
X
46012
18
0.80
1.00-1.10
.039-.043
1.69
.067
2.38
.094
2.68
.106
68.5
15.40
X
20
0.50
0.83-0.93
.033-.037
1.64
.065
2.24
.088
2.65
.104
58.7
13.20
X
46018
18
0.80
1.00-1.10
.039-.043
1.69
.067
2.38
.094
2.68
.106
68.5
15.40
X
20
0.50
0.83-0.93
.033-.037
1.64
.065
2.24
.088
2.65
.104
58.7
13.20
X
46083
18
0.80
1.00-1.10
.039-.043
1.69
.067
2.38
.094
2.68
.106
68.5
15.40
X
20
0.50
0.83-0.93
.033-.037
1.64
.065
2.24
.088
2.65
.104
58.7
13.20
X
46098
18
0.80
1.00-1.10
.039-.043
1.69
.067
2.38
.094
2.68
.106
68.5
15.40
X
20
0.50
0.83-0.93
.033-.037
1.64
.065
2.24
.088
2.65
.104
58.7
13.20
X
+ To achieve IPC/WHMA-A-620 Class 2 crimps, the following overall wire insulation diameter ranges are recommended:
18 AWG Profile: 1.70-2.30mm (.067-.091”)
20-24 AWG Profile: 1.70-2.30mm (.067-.091”)
Tool Qualification Notes
1. (Ref) means that the dimension provided is approximate because of the wide range of
wires, conductor stranding, insulation diameter and insulation hardness.
2. An occasional pull force test should be performed. It must exceed the minimum pull force
specification.
3. Pull force should be measured with no influence from the insulation crimp. To ensure this,
strip the wire long enough so the terminal insulation grips do not contact the wire
insulation.