Datasheet

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Hand Crimp Tool For Mini-Fit Jr. Male and Female Crimp Terminals

Doc. No: 638190901 Release Date: 04-24-18 UNCONTROLLED COPY Page 1 of 9

Revision: A Revision Date: 04-24-18

Application Tooling Specification

FEATURES

 A full cycle ratcheting hand tool ensures complete crimps

 Ergonomic soft grip handles for comfortable crimping

 A precision, user-friendly terminal locator wire stop holds terminals in the proper crimping

position

 Right- or left-handed operation

 Dies and locator from this tool can be used in the Battery Powered Tool Order No. 63816-0270

(110 V) or 63816-0280 (220 V), with the use of the 63816-0800 Crimp Head

 This tool is IPC/WHMA-A-620 Class 2 compliant, as indicated on page 3

 Many different tool kits can be used with a single Battery Powered Crimp Tool

 This tool is RoHS compliant; however, RoHS compliance is not required

SCOPE

Products: Mini-Fit Jr. Male and Female Crimp Terminals, 18-24 AWG.

Terminal

Series No.

Terminal Order No.

Wire Size

Insulation Diameter

Maximum +

Strip Length

Loose Piece

 Reel

AWG

mm²

In.

5556

39-00-0039

39-00-0182

39-00-0038

39-00-0181

18-24

0.80-0.20

3.1

.122

3.00-3.30

.118-.130

39-00-0056

39-00-0195

39-00-0055

39-00-0194

39-00-0060

39-00-0201

39-00-0059

39-00-0200

39-00-0074

39-00-0208

39-00-0073

39-00-0207

39-00-0109

39-00-0214

39-00-0108

39-00-0213

39-00-0115

39-00-0406

39-00-0114

39-00-0405

39-00-0154

39-00-0408

39-00-0153

39-00-0407

39-00-0164

39-00-0429

39-00-0163

39-00-0428

39-00-0170

39-00-0441

39-00-0169

39-00-0440

39-00-0176

40-13-0852

39-00-0175

40-13-0851

5558

39-00-0041

39-00-0127

39-00-0040

39-00-0126

18-24

0.80-0.20

3.1

.122

3.00-3.30

.118-.130

39-00-0054

39-00-0220

39-00-0053

39-00-0219

39-00-0062

39-00-0431

39-00-0061

39-00-0430

39-00-0076

40-13-0854

39-00-0075

40-13-0853

39-00-0121

39-00-0120

30490

30490-1012

30490-2012

30490-1002

30490-9802

18-24

0.80-0.20

3.1

.122

3.00-3.30

.118-.130

30490-2002

30490-9902

44476

44476-1112

44476-1212

44476-1111

18-20

0.80-0.50

3.1

.122

3.00-3.30

.118-.130

44478

44478-1112

44478-1111

44478-1211

18-20

0.80-0.50

3.1

.122

3.00-3.30

.118-.130

Type 4D

Order No. 63819-0901

Summary of content (9 pages)

PAGE 1
Hand Crimp Tool For Mini-Fit Jr. Male and Female Crimp Terminals Order No. 63819-0901 Application Tooling Specification Type 4D FEATURES         A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision, user-friendly terminal locator wire stop holds terminals in the proper crimping position Right- or left-handed operation Dies and locator from this tool can be used in the Battery Powered Tool Order No.
PAGE 2
Hand Crimp Tool For Mini-Fit Jr. Male and Female Crimp Terminals Terminal Order No. Terminal Series No.  Reel Loose Piece 44485 Wire Size AWG 44485-1212 44485-1412 44485-1211 44485-1411 44485-1312 44485-1311 mm2 Insulation Diameter Maximum + Strip Length mm In. mm In. 18-24 0.80-0.20 3.1 .122 3.00-3.30 .118-.130 45750 45750-1112 45750-1212 45750-1111 45750-1211 18-20 0.80-0.50 3.1 .122 3.00-3.30 .118-.130 46012 46012-1142 46012-1242 46012-1141 46012-1241 18-20 0.80-0.50 3.1 .
PAGE 3
Hand Crimp Tool For Mini-Fit Jr. Male and Female Crimp Terminals CONDITIONS After crimping, the conductor profiles should measure the following: Conductor Crimp Insulation Crimp Pull Force + Profile Minimum Height (Ref.) Width (Ref.) Height (Ref.) Width (Ref.) 2 AWG mm mm In. mm In. mm In. mm In. N Lb. 18 20-24 18 0.80 1.00-1.10 .039-.043 1.69 .067 2.38 .094 2.68 .106 88.0 19.80 X 20 0.50 0.83-0.93 .033-.037 1.64 .065 2.24 .088 2.65 .104 58.7 13.20 X 5556 22 0.35 0.80-0.90 .031-.035 1.63 .064 2.24 .088 2.
PAGE 4
Hand Crimp Tool For Mini-Fit Jr. Male and Female Crimp Terminals ▲ Insulation Crimp Note OVERLAP FORM GEOMETRY PUNCH Due to the terminal’s insulation grip design or insulation diameter range, this tool uses overlap form geometry in the insulation punch. This produces an overlap insulation crimp (A-620-compliant). Although the insulation punch profile may appear lopsided, this is a normal condition for this tool. See figure to the right.
PAGE 5
Hand Crimp Tool For Mini-Fit Jr. Male and Female Crimp Terminals Crimping Terminals TOOLING 1. Select the desired terminal listed in the preceding charts. PARTIALLY 2. Make sure the center of the locator is in the down CLOSED position. With the locator attached, push the locator PARTIALLY button on the back of the hand tool to bring the locator CLOSE HANDLE forward through the tooling. See Figure 2. 3.
PAGE 6
Hand Crimp Tool For Mini-Fit Jr. Male and Female Crimp Terminals 3. Lift and pull the locator away from the hand tool. The top locator hooks should slip out of the top slots easily. See Figure 7A. 4. To reinstall the new locator, make sure the hand tool is in the open position. 5. Press the red insert down as far as it will go as shown in Figure 7B. 6. Holding onto the lower part of the locator with your thumb and index finger, insert the locator’s top hooks (2) into the hand tool’s top slots. 7.
PAGE 7
Hand Crimp Tool For Mini-Fit Jr. Male and Female Crimp Terminals MAINTENANCE It is recommended that each operator of the tool be made aware of and responsible for the following maintenance steps: 1. Remove dust, moisture and other contaminants with a clean brush or a soft, lint-free cloth. 2. Do not use any abrasive materials that could damage the tool. 3. Make certain all pins, pivot points and bearing surfaces are protected with a thin coat of high-quality machine oil. Do not oil excessively.
PAGE 8
Hand Crimp Tool For Mini-Fit Jr. Male and Female Crimp Terminals Warranty This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital components are long-life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, Molex will repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools.
PAGE 9
Hand Crimp Tool For Mini-Fit Jr. Male and Female Crimp Terminals PARTS LIST Item Number REF 1 2 3 Order Number 63819-0901 63819-0975 63810-0104 63810-0105 Description Hand Crimp Tool Locator Assembly Spring, Return Spring, Ratchet Quantity Figure 13 1 1 1 2 1 Figure 13 3 Application Tooling Support Phone: (402) 458-TOOL (8665) E-Mail: applicationtooling@molex.com Website: www.molex.