Datasheet

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Hand Crimp Tool For Micro-Fit 3.0™ Crimp Terminals

Doc No: ATS-638190000 Release Date: 10-11-07

UNCONTROLLED COPY Page 1 of 8

Revision: A Revision Date: 10-11-07

INSULATION

CRIMP

BRUSH

STRIP

LENGTH

BELL MOUTH

CRIMP HEIGHT

BEND

DOWN

BEND UP

ROLLING

CONDUCTOR

CRIMP

TWISTING

HAND CRIMP TOOL

Specification Sheet

Order No. 63819-0000

FEATURES

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A full cycle ratcheting hand tool ensures complete crimps

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Ergonomic soft grip handles for comfortable crimping



A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position

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Right and Left handed applications

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This tool is IPC/WHMA A-620 Class 2 compliant

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This tool is RoHS compliant, however RoHS compliant is not required

SCOPE

Products: Micro-Fit 3.0™ Crimp Terminals, 20-30 AWG.

Terminal Order No. Wire Size Insulation Diameter Strip Length

Terminal Series No.

Loose Piece

Reel

AWG mm² mm In. mm In.

43030-0007

43030-0008

43030-0009

43030-0001

43030-0002

43030-0003

20-24 0.50-0.20 1.42-1.85 .056-.073

43030

43030-0010

43030-0011

43030-0012

43030-0004

43030-0005

43030-0006

26-30 0.12-0.05 1.09-1.27 .043-.050

2.54-2.92 .100-.115

43031-0007

43031-0008

43031-0009

43031-0001

43031-0002

43031-0003

20-24 0.50-0.20 1.42-1.85 .056-.073

43031

43031-0010

43031-0011

43031-0012

43031-0004

43031-0005

43031-0006

26-30 0.12-0.05 1.09-1.27 043-.050

2.54-2.92 .100-.115

Customer to cut off terminal from reel: 0.18mm (.007”) maximum Cut-off Tab.

DEFINITION OF TERMS

The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.

TYPE 4D

Summary of content (8 pages)

PAGE 1
Hand Crimp Tool For Micro-Fit 3.0™ Crimp Terminals HAND CRIMP TOOL Specification Sheet Order No.
PAGE 2
Hand Crimp Tool For Micro-Fit 3.0™ Crimp Terminals CONDITIONS: After crimping, the conductor profiles should measure the following. Terminal Series No 43030 43031 Wire Size AWG 20 22 24 26 28 30 20 22 24 26 28 30 mm2 0.50 0.35 0.20 0.12 0.08 0.05 0.50 0.35 0.20 0.12 0.08 0.05 Conductor Crimp Height (Ref.) Width (Ref.) mm In. mm In. 0.89-0.99 .035-.040 1.40 .055 0.83-0.93 .033-.037 1.40 .055 0.83-0.93 .033-.037 1.40 .055 0.70-0.80 .028-.031 1.10 .043 0.70-0.80 .028-.031 1.10 .043 0.70-0.80 .028-.031 1.
PAGE 3
Hand Crimp Tool For Micro-Fit 3.0™ Crimp Terminals LOCATOR PUSHED THRU TOOLING RELEASE LOCATOR BUTTON LOCATOR LOCATOR BUTTON PUSHED IN TERMINAL Figure 3 TERMINAL TOOLING PARTIALLY CLOSED 4. Release the locator button, allowing the locator to return to the crimping position. 5. Close the tool handle until the first ratchet position engages. See Figure 4. 6. Insert the properly stripped wire through the terminal and against the wire stop. See Figure 5. 7.
PAGE 4
Hand Crimp Tool For Micro-Fit 3.0™ Crimp Terminals WIRE 8. Remove the crimped terminal from the terminal locator by pulling on the wire. 9. Visually inspect the crimped terminal for proper crimp location. 10. On some large O.D. wires, it may not be possible to insert the wire with the tool partially closed. Those wires should be inserted with the hand tool in the open position. Insert the wire above the terminal in the punch and against the wire stop then close the tool. See Figure 6.
PAGE 5
Hand Crimp Tool For Micro-Fit 3.0™ Crimp Terminals Right or Left Hand Operation MATCH UP MARKS This hand tool has an added feature that can be converted from a right handed application to a left handed application. It is necessary to reverse the tooling if using the left handed application along with the locator. Follow the steps below: Figure 12 FRONT 1. The locator must be removed before reversing the tooling. 2. Remove the M3 BHCS which is holding the upper tooling. 3.
PAGE 6
Hand Crimp Tool For Micro-Fit 3.0™ Crimp Terminals How to Adjust Tool Preload (See Figure 10) This hand tool is factory preset to 25-45 LBS. preload. It may be necessary over the life of the tool to adjust tool handle preload force. Listed below are the steps required to adjust the crimping force of the hand tool to obtain proper crimp conditions: SQUEEZE THE LINK IN RATCHET THE HANDLE RELEASE LEVER 1. Hold the hand tool in the palm of your hand as shown in Figure 10.
PAGE 7
Hand Crimp Tool For Micro-Fit 3.0™ Crimp Terminals Certification Molex does not certify or re-certify hand tools but rather supplies the following guidelines for customers to re-certify hand tools. % % % This tool is qualified to pull force only. See the Molex web site for the Quality Crimp Handbook for more information on pull testing. If the tool does not meet minimum pull force values, handle preload should be increased and the pull test rerun, (See How to Adjust Preload).
PAGE 8
Hand Crimp Tool For Micro-Fit 3.0™ Crimp Terminals PARTS LIST Item Number REF 1 2 3 Order Number 63819-0000 63819-0075 63810-0104 63810-0105 Description Hand Crimp Tool Locator Assembly Spring, Return Spring, Ratchet Quantity Figure 13 1 1 1 2 1 RATCHET RELEASE LEVER 3 Figure 13 Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.