Datasheet

ManualsBrandsMolex ManualsConnector ToolsHand Crimp Tool 22 AWG 36 AWG

Hand Crimp Tool for SL Crimp Terminals

Doc No. ATS-638118700 Release Date: 07-30-07

UNCONTROLLED COPY

Page 1 of 8

Revision: E Revision Date: 11-09-17

HAND CRIMP

TOOL

Application Tooling

Specification Sheet

Order No. 63811-8700

FEATURES



A full cycle ratcheting hand tool ensures complete crimps



Ergonomic soft grip handles for comfortable crimping



A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position



Right- and left-handed applications



Dies and Locator from this tool can be used in the Battery Powered Tool Order No. 63816-0200 (110 V) or

63816-0250 (220 V) with the use of the 63816-0800 Crimp Head



Many different tool kits can be used with a single Battery Powered Crimp Tool



This tool is IPC/WHMA-A-620 Class 2 compliant



This tool is RoHS compliant; however, RoHS compliance is not required

SCOPE

Products: SL Crimp Terminal, 22-24 and 32-36 AWG.

Terminal

Series No.

Terminal Order No.

Wire Size



Insulation Diameter

Strip Length

Loose Piece



Reel

AWG

mm²

In.

50084

5008

8114

5008

8160

5008

8060

22-24

0.33-0.20

1.09-1.65 .043-.065 2.54-3.17

.100-.125

5008

50088

5008

8160

5008

8060

22-24

0.33-0.20

1.09-1.65 .043-.065 2.54-3.17

.100-.125

5008

70021

087

874

22-24

0.33-0.20

1.09-1.65 .043-.065 2.54-3.17

.100-.125

70021

0114

107

011

70021

0117

116

70021

0081

32-36

0.03-0.01

0.43-0.64 .017-.025 2.54-3.17

.100-.125

106

70058

102

70058

102

70058

22-24

0.33-0.20

1.09-1.65 .043-.065 2.54-3.17

.100-.125

103

70058

103

008

70058

104

70058

104

008

70058

0147

70058

4102

131

70058

4086

152

70058

5001

099

101

32-36

0.03-0.01

0.43-0.64 .017-.025 2.54-3.17

.100-.125

100

70058

0099

70058

0084

0144

70058

4099

0143

70058

4084

71851

111

1124

22-24

0.33-0.20

1.09-1.65 .043-.065 2.54-3.17

.100-.125

111

1122

32-36

0.03-0.01

0.43-0.64 .017-.025 2.54-3.17

.100-.125



Follow the

cut

off tab specifications on a

pplicator specification sheets

See Conditions on page 2.

TYPE 4D

Summary of content (8 pages)

PAGE 1
Hand Crimp Tool for SL Crimp Terminals HAND CRIMP TOOL Application Tooling Specification Sheet TYPE 4D Order No. 63811-8700 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position Right- and left-handed applications Dies and Locator from this tool can be used in the Battery Powered Tool Order No.
PAGE 2
Hand Crimp Tool for SL Crimp Terminals BEND UP DEFINITION OF TERMS BRUSH BELL MOUTH CONDUCTOR CRIMP ROLLING INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. CONDITIONS After crimping, the conductor profiles should measure the following: Conductor Crimp Insulation Crimp Pull Force Profile Height (Ref.) Width (Ref.) Height (Ref.) Width (Ref.) Minimum AWG mm2 mm In. mm In.
PAGE 3
Hand Crimp Tool for SL Crimp Terminals Tool Qualification Notes 1. (Ref) means the dimension provided is approximate due to the wide range of wires, conductor stranding, insulation diameter and insulation hardness. 2. An occasional pull force test should be performed. It must exceed the minimum pull force specification. 3. Pull force should be measured with no influence from the insulation crimp. To ensure this, strip the wire long enough so the terminal insulation grips do not contact the wire insulation.
PAGE 4
Hand Crimp Tool for SL Crimp Terminals 2. Make sure the center of the locator is in the down position. With the locator attached, push the locator button on the back of the hand tool to bring the locator forward through the tooling. See Figure 2. 3. While holding the locator button in, load the terminal into the proper nest opening in the locator based on the wire gauge or terminal type markings on the hand tooling. See Figure 3. 4.
PAGE 5
Hand Crimp Tool for SL Crimp Terminals 3. Lift and pull away from the hand tool. The top locator hooks should slip out of the top slots easily. See Figure 7A. 4. To reinstall the new locator, make sure the hand tool is in the open position. 5. Press the red insert down as far as it will go as shown in Figure 7B. 6. Holding onto the lower part of the locator with your thumb and index finger, insert the locator’s top hooks (2) into the hand tool top slots. 7.
PAGE 6
Hand Crimp Tool for SL Crimp Terminals Maintenance It is recommended that each operator of the tool be made aware of and responsible for the following maintenance steps: 1. Remove dust, moisture and other contaminants with a clean brush or a soft, lint-free cloth. 2. Do not use any abrasive materials that could damage the tool. 3. Make certain all pins, pivot points and bearing surfaces are protected with a thin coat of high-quality machine oil. Do not oil excessively.
PAGE 7
Hand Crimp Tool for SL Crimp Terminals Warranty This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, Molex will repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools. This tool is designed for hand use only.
PAGE 8
Hand Crimp Tool for SL Crimp Terminals PARTS LIST Item Number REF 1 2 3 Order Number 63811-8700 63811-8775 63810-0104 63810-0105 Description Hand Crimp Tool Locator Assembly Spring, Return Spring, Ratchet Quantity Figure 13 1 1 1 2 1 RATCHET RELEASE LEVER Figure 13 3 Application Tooling Support Phone: (402) 458-TOOL (8665) E-Mail: applicationtooling@molex.com Website: www.molex.