Datasheet

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Hand Crimp Tool for 2.50mm (.098”) Pitch Wire-to-Wire Splash Proof Crimp Terminal

Doc No. ATS-638118600 Release Date: 07-16-07

UNCONTROLLED COPY Page 1 of 7

Revision: A Revision Date: 07-16-07

INSULATION

CRIMP

BRUSH

STRIP

LENGTH

BELL MOUTH

CRIMP HEIGHT

BEND

DOWN

BEND UP

ROLLING

CONDUCTOR

CRIMP

TWISTING

HAND CRIMP TOOL

Specification Sheet

Order No. 63811-8600

FEATURES

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A full cycle ratcheting hand tool ensures complete crimps

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Ergonomic soft grip handles for comfortable crimping

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A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position

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Right and Left handed applications

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This tool is IPC/WHMA A-620 Class 2 compliant

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This tool is RoHS compliant, however RoHS compliant is not required

SCOPE

Products

: 2.50mm (.098”) Pitch Wire-to-Wire Splash Proof Crimp Terminal, 20-22 AWG (AVSS and CAVS 0.50-

0.30mm)

Terminal Order No. Wire Size Insulation Diameter Strip Length Terminal

Series No.

Loose Piece

Reel

AWG mm² mm In. mm In.

50147 50147-8100 50147-8000 20-22 0.50-0.30 1.40-1.90 .055-.075 2.00-2.50 .079-.098

50148 50148-8100 50148-8000 20-22 0.50-0.30 1.40-1.90 .055-075 2.00-2.50 .079-.098

Follow the Cut-Off Tab specifications on Applicator specification sheets.

DEFINITION OF TERMS

The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.

TYPE 4D

Summary of content (7 pages)

PAGE 1
Hand Crimp Tool for 2.50mm (.098”) Pitch Wire-to-Wire Splash Proof Crimp Terminal HAND CRIMP TOOL Specification Sheet Order No.
PAGE 2
Hand Crimp Tool for 2.50mm (.098”) Pitch Wire-to-Wire Splash Proof Crimp Terminal CONDITIONS: After crimping, the conductor profiles should measure the following. Terminal Series No 50147 50148 Wire Size AWG 20 22 20 22 mm2 0.50 0.30 0.50 0.30 Conductor Crimp Insulation Crimp Height (Ref.) Width (Ref.) Height (Ref.) Width (Ref.) mm In. mm In. mm In. mm In. 0.85-0.95 .033-.037 1.53 .060 1.69 .067 1.80 .071 0.85-0.95 .033-.037 1.47 .058 1.65 .065 1.77 .070 0.85-0.95 .033-.037 1.53 .060 1.69 .067 1.80 .
PAGE 3
Hand Crimp Tool for 2.50mm (.098”) Pitch Wire-to-Wire Splash Proof Crimp Terminal 4. Release the locator button, allowing the locator to return to the crimping position. 5. Close the tool handle until the first ratchet position engages. See Figure 4. 6. Insert the properly stripped wire through the terminal and against the wire stop. See Figure 5. 7. Crimp the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed. Release the handles to open the jaws.
PAGE 4
Hand Crimp Tool for 2.50mm (.098”) Pitch Wire-to-Wire Splash Proof Crimp Terminal LOCATOR Locator Replacement See the parts list on the last page of this document for the proper locator order number. Follow the steps below to replace the locator. SQUEEZE HERE SQUEEZE HERE 1. Open the crimp hand tool. 2. Squeeze gently on the lower area shown in Figure 7A with your thumb and index finger. The lower tabs of the locator should disengage from the hand tool. 3. Lift and pull away from the hand tool.
PAGE 5
Hand Crimp Tool for 2.50mm (.098”) Pitch Wire-to-Wire Splash Proof Crimp Terminal 4. Do the same thing with the lower tooling and tighten the M3 screws. Be sure the small markings line up. 5. Reinstall the locator by following the Instructions in the locator replacement section. Maintenance It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance steps: LUBRICATION POINTS (BOTH SIDES) LIGHT OIL (EVERY 3 MONTHS OR 5,000 CRIMPS) 1.
PAGE 6
Hand Crimp Tool for 2.50mm (.098”) Pitch Wire-to-Wire Splash Proof Crimp Terminal Warranty This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, we will repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused, or damaged tools.
PAGE 7
Hand Crimp Tool for 2.50mm (.098”) Pitch Wire-to-Wire Splash Proof Crimp Terminal PARTS LIST Item Number REF 1 2 3 Order Number 63811-8600 63811-8675 63810-0104 63810-0105 Description Hand Crimp Tool Locator Assembly Spring, Return Spring, Ratchet Quantity Figure 13 1 1 1 2 1 RATCHET RELEASE LEVER Figure 13 Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.