Datasheet

Tool Kit for Sabre™ Flat Blade Crimp Terminal
Doc No: ATS-6381173HM Release Date: 02-12-07 UNCONTROLLED COPY Page 3 of 9
Revision: C Revision Date: 09-09-10
ANVILS
POWER
CRIMP
HEAD
Figure 1
PUNCHES
M4 X 10 LONG
BHCS
M4 X 18 LONG
BHCS
SWING
LOCATOR
OPEN
PRESS DOWN
ON THE BRASS
PIVOT SHAFT
LIFT UP ON
THE LOCATOR
Figure 2
Terminal Series No.
Wire Size
Conductor
Pull Force
Minimum
Profile
Crimp Height (Ref) Crimp Width (Ref)
AWG mm
2
mm In. mm In. N Lb. A B C
43375
14 2.09 1.62-1.75 .064-.069 2.50 .098 222.4 50.0 X
16 1.33 1.47-1.57 .058-.062 2.50 .098 133.5 30.0 X
18 0.80 1.35-1.43 .053-.056 2.50 .098 89.0 20.0 X
(2) 18  (2) 0.80 1.47-1.57 .058-.062 2.50 .098 89.0 20.0 X
 Wires should be placed vertically for double crimp. See figure above.
 To Achieve IPC-A-620 Class 2 Crimps, the following over-all wire insulation diameter ranges are recommended:
Profile A: 3.35-4.57mm (.132-.180 inch)
Profile B: 3.35-4.57mm (.132-.180 inch)
Profile C: 3.05-4.57mm (.120-.180 inch)
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Note:
A crimp height chart is provided with this manual as Reference Only. Due to the wide range of wires, strands,
insulation diameters, and durometers, actual crimp height measurements may very slightly. An occasional,
destructive, pull force test should be preformed to check hand tool crimp. Pull Force value must exceed the
minimum pull force specifications listed.
CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage
can occur to the tool or die.
INSTALLATION
To install the Tool Kit into the Power Crimp Head follow the steps below:
Anvils and Punches Installation
1. Insert the Anvils into the bottom slots of the nest. Install the M4 x 10 long BHCS and tighten in place.
2. Insert the Punches into the top slots of the nest. Install the M4 x 18 long BHCS and tighten in place. See
Figure 1.