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ManualsBrandsMolex ManualsConnector ToolsCrimping tool 14 AWG 18 AWG

Tool Kit for Sabre™ Flat Blade Crimp Terminal

Doc No: ATS-6381173HM Release Date: 02-12-07 UNCONTROLLED COPY Page 1 of 9

Revision: C Revision Date: 09-09-10

INSULATION CRIMP

▲SEE NOTE

BRUSH

STRIP LENGTH

BELL MOUTH

CONDUCTOR

CRIMP HEIGHT

BEND

DOWN

BEND UP

ROLLING

CONDUCTOR

CRIMP

TWISTING

CUT-OFF TAB

SEAM

Application Tooling

Specification Sheet

Tool Kit

Order No. 63811-7370

Hand Crimp Tool

Order No. 63811-7300

FEATURES

% A full cycle ratcheting hand tool ensures complete crimps

% Ergonomically designed soft handles

% Precisely designed crimping profiles with simple contact positioning

% Easy handling due to outstanding force ratio

 Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed

into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.

 Many different Tool kits can be used with a single Battery Powered Tool.

 This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant.

SCOPE

Products: Sabre™ Female Flat Blade Crimp Terminal, 14-18 or double 18 AWG (wires placed vertically).

Terminal

Series No.

Terminal Order No. Wire Size 



Insulation Diameter Strip Length





Available in Reel form only AWG mm² mm in mm in

43375 43375-1001

14-18

2.00-0.80 3.05-4.57 .120-.180

3.96-5.54 .156-.218

(2) 18 (2) 0.80 (2) X 2.79 Max. (2) X .110 Max.

Customer to cut off terminal from reel: 0.30mm (.012”) maximum Cut-Off Tab.

 See Conditions on Page 2.

DEFINITION OF TERMS

TYPE 4C

Summary of content (9 pages)

PAGE 1
Tool Kit for Sabre™ Flat Blade Crimp Terminal TYPE 4C Application Tooling Specification Sheet Tool Kit Order No. 63811-7370 Hand Crimp Tool Order No.
PAGE 2
Tool Kit for Sabre™ Flat Blade Crimp Terminal OVERLAP FORM GEOMETRY ▲Insulation Crimp Note: PUNCH Due to the terminal’s insulation grip design and/or insulation diameter range, this tool uses “overlap” form geometry in the insulation punch. This produces an overlap insulation crimp (A620 – compliant). While the insulation punch profile may appear “lopsided”, this is a normal condition for this tool. See figure to the right.
PAGE 3
Tool Kit for Sabre™ Flat Blade Crimp Terminal Conductor Pull Force Profile Minimum Crimp Height (Ref) Crimp Width (Ref) AWG mm2 mm In. mm In. N Lb. A B C 14 2.09 1.62-1.75 .064-.069 2.50 .098 222.4 50.0 X 16 1.33 1.47-1.57 .058-.062 2.50 .098 133.5 30.0 X 43375 18 0.80 1.35-1.43 .053-.056 2.50 .098 89.0 20.0 X (2) 18 (2) 0.80 1.47-1.57 .058-.062 2.50 .098 89.0 20.0 X Wires should be placed vertically for double crimp. See figure above.
PAGE 4
Tool Kit for Sabre™ Flat Blade Crimp Terminal Locator Installation and Removal Follow the steps below to install or replace the locator. See Figure 2. TERMINAL To install the locator 1. Position the locator with the hole over the brass pivot shaft and snap it into place. SWING OPEN To remove the locator 1. Open the crimp hand tool. LOCATOR PUSH HERE TO TERMINAL IN PLACE 2. Swing the existing locator LOCATOR Figure 3 OPEN WIRE STOP open and away from the hand tool. 3.
PAGE 5
Tool Kit for Sabre™ Flat Blade Crimp Terminal 7. Remove the crimped terminal from the terminal locator by pressing down on the wire stop and gently pulling on the wire. The terminal locator can be in either position. 8. Visually inspect the crimped terminal for proper crimp location. HANDLE OPEN WIRE AGAINST WIRE STOP TERMINAL WIRE IN TERMINAL JAWS PARTIALLY CLOSED LOCATOR CLOSED PUSH HERE TO OPEN WIRE STOP Figure 5 Figure 6 For the Battery Power Tool: 1.
PAGE 6
Tool Kit for Sabre™ Flat Blade Crimp Terminal Miscrimps or Jams for Crimp Hand Tools Only (See Figure 10 Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or closed. The tool will open easily by rotating the small slotted screw marked with an arrow. See Figure 10. Warranty This tool kit is for electrical terminal crimping purposes only. This tool kit is made of the best quality materials. All vital components are long life tested.
PAGE 7
Tool Kit for Sabre™ Flat Blade Crimp Terminal The chart below shows all applications for this Tool Kit. Adapter Figure Tool Tool Power Head Order No. Description No. Order no. Description 63810-1050 Hand Crimp Frame (Short) N/A N/A 8 63810-1000 Hand Crimp Frame (Long) N/A N/A 8 63811-7370 63816-0200 Battery Power Tool (110 V) 63816-0300 Power Crimp Head 9 63816-0250 Battery Power Tool (220 V) 63816-0300 Power Crimp Head 9 Tool Kit Order No.
PAGE 8
Tool Kit for Sabre™ Flat Blade Crimp Terminal HAND TOOL PARTS LIST Item Number 1 2 3 4 Order Number 63810-1000 63811-7370 63811-5573 63811-7375 Description Hand Crimp Frame (Long) Tool Kit with Locator Locator Base Locator (only) M4 X 8mm LONG BHCS Quantity 1 1 1 REF 1 3 RATCHET RELEASE SCREW 2 WITH TOOL KIT 4 LOCATOR ONLY M4 X 10mm LONG BHCS M4 X 18mm LONG BHCS Figure 10 2 Doc No: ATS-6381173HM Release Date: 02-12-07 Revision: C Revision Date: 09-09-10 UNCONTROLLED COPY Page 8 of 9
PAGE 9
Tool Kit for Sabre™ Flat Blade Crimp Terminal POWER HEAD PARTS LIST Item 1 2 Order No 63816-0300 63811-7370 Engineering No. 63816-0300 63811-7370 Description Power Crimp Head Tool Kit Quantity 1 1 2 1 1 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 2 Figure 11 http://www.molex.