Datasheet

ManualsBrandsMolex ManualsConnector ToolsIndustrial Connector Tool 16 AWG

Hand Crimp Tool for Mini-Fit Jr. Male and Female Crimp Terminals

Doc. No: ATS-2002182200 Release Date: 11-30-17 UNCONTROLLED COPY Page 1 of 8

Revision: A Revision Date: 11-30-17

Application Tooling Specification

FEATURES

 A full cycle ratcheting hand tool ensures complete crimps

 Ergonomic soft grip handles for comfortable crimping

 A precision, user-friendly terminal locator wire stop holds terminals in the proper crimping

position

 Right- and left-handed applications

 Dies and locator from this tool can be used in the Battery Powered Tool Order No. 63816-0200

(110 V) or 63816-0250 (220 V), with the use of the 63816-0800 Crimp Head

 Many different tool kits can be used with a single Battery Powered Crimp Tool

 This tool is IPC/WHMA-A-620 Class 2 compliant, as indicated on page 2

 This tool is RoHS compliant; however, RoHS compliance is not required

SCOPE

Products: Mini-Fit Jr. Male and Female Crimp Terminals, 16 AWG.

Terminal

Series No.

Terminal Order No.

Wire Size

Insulation Diameter

Strip Length

Loose Piece

Reel

AWG

In.

5556

39-00-0078

39-00-0174

39-00-0077

39-00-0173

1.80-3.10

.071-.122

3.00-3.50

.118-.138

39-00-0080

39-00-0180

39-00-0079

39-00-0179

39-00-0090

39-00-0186

39-00-0089

39-00-0185

39-00-0094

39-00-0199

39-00-0093

39-00-0198

39-00-0113

39-00-0205

39-00-0112

39-00-0204

39-00-0119

39-00-0212

39-00-0118

39-00-0211

39-00-0142

39-00-0218

39-00-0141

39-00-0217

39-00-0158

39-00-0448

39-00-0157

39-00-0447

39-00-0168

39-00-0167

5558

39-00-0082

39-00-0131

39-00-0081

39-00-0130

39-00-0084

39-00-0148

39-00-0083

39-00-0147

39-00-0096

39-00-0224

39-00-0095

39-00-0223

39-00-0100

39-00-0450

39-00-0099

39-00-0449

39-00-0125

39-00-0124

44476

44476-3112

44476-3111

44478

44476-3112

44476-3212

44476-3111

44476-3211

44485

44476-3212

44476-3412

44476-3211

44476-3411

44476-3312

44476-3311

45750

44476-3112

44476-3212

44476-3111

44476-3211

46012

44476-3142

44476-3242

44476-3141

44476-3241

46018

44476-3542

44476-3541

Customer to cut off terminal from reel: 0.20mm (.008”) maximum cut-off tab.

+See conditions on page 3.

Order No. 200218-2200

Type 4D

Summary of content (8 pages)

PAGE 1
Hand Crimp Tool for Mini-Fit Jr. Male and Female Crimp Terminals Order No. 200218-2200 Application Tooling Specification Type 4D FEATURES         A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision, user-friendly terminal locator wire stop holds terminals in the proper crimping position Right- and left-handed applications Dies and locator from this tool can be used in the Battery Powered Tool Order No.
PAGE 2
Hand Crimp Tool for Mini-Fit Jr. Male and Female Crimp Terminals DEFINITION OF TERMS BEND UP BRUSH BELL MOUTH CONDUCTOR CRIMP INSULATION CRIMP ▲SEE NOTE ROLLING TWISTING STRIP LENGTH BEND DOWN CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. CONDITIONS After crimping, the conductor profiles should measure the following: Conductor Crimp Insulation Crimp Pull Force Profile Locator Minimum Height (Ref.) Width (Ref.
PAGE 3
Hand Crimp Tool for Mini-Fit Jr. Male and Female Crimp Terminals ▲Insulation Crimp Note OVERLAP FORM GEOMETRY PUNCH Due to the terminal’s insulation grip design or insulation diameter range, this tool uses overlap form geometry in the insulation punch. This produces an overlap insulation crimp (A620compliant). Although the insulation punch profile may appear lopsided, this is a normal condition for this tool. See figure to the right.
PAGE 4
Hand Crimp Tool for Mini-Fit Jr. Male and Female Crimp Terminals OPERATION CAUTION: Crimp only the Molex terminals listed in the scope for this tool. Do not crimp hardened objects as damage can occur to the tool frame or crimp dies. Open the tool by squeezing the handles together. At the end of the closing stroke, the ratchet mechanism will release the handles, and the hand tool will spring open. See Figure 2.
PAGE 5
Hand Crimp Tool for Mini-Fit Jr. Male and Female Crimp Terminals WIRE STOP IS PART OF THE LOCATOR WIRE AGAINST THE WIRE STOP TERMINAL PRE-STRIPPED WIRE Figure 6 WIRE TERMINAL Note: The tamper-proof ratchet action will not release the tool until it has been fully closed. WIRE 8. Remove the crimped terminal from the terminal locator by pulling on the wire. 9. Visually inspect the crimped terminal for proper crimp location. 10. On some large O.D.
PAGE 6
Hand Crimp Tool for Mini-Fit Jr. Male and Female Crimp Terminals MAINTENANCE It is recommended that each operator of the tool be made aware of and responsible for the following maintenance steps: 1. Remove dust, moisture and other contaminants with a clean brush or a soft, lint-free cloth. 2. Do not use any abrasive materials that could damage the tool. 3. Make certain all pins, pivot points and bearing surfaces are protected with a thin coat of high-quality machine oil. Do not oil excessively.
PAGE 7
Hand Crimp Tool for Mini-Fit Jr. Male and Female Crimp Terminals Warranty This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital components are long-life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, Molex will repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools.
PAGE 8
Hand Crimp Tool for Mini-Fit Jr. Male and Female Crimp Terminals PARTS LIST Item Number Order Number REF 1A 1B 1C 2 3 200218-2200 200218-2275 200218-2276 200218-2277 63810-0104 63810-0105 Description Quantity Hand Crimp Tool Locator Assembly (Red) Locator Assembly (Blue) Locator Assembly (Yellow) Spring, Return Spring, Ratchet Figure 13 1 1 1 1 1 2 1C 1B 1A RATCHET RELEASE LEVER 3 Figure 13 Application Tooling Support Phone: (402) 458-TOOL (8665) E-Mail: applicationtooling@molex.