MODELS: MS 6152 & 6202 OPERATING INSTRUCTIONS, INSTALLATION & MAINTENANCE MANUAL INCLUDING SPARE PARTS LIST Mody Pumps Inc. 2166 Zeus Court Bakersfield, CA 93308 Tel.: (661) 392-7600 FAX.: (661) 392-7601 E-Mail: sales@modypump.com http://www.modypump.
LIFE IS PRECIOUS - THINK SAFETY 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. Most accidents can be avoided by using COMMON SENSE. Please read the operation and maintenance instruction manual supplied with the pump. If you did not receive one, please call your local distributor before pump installation. Do not wear loose apparel that may become entangled in the impeller or other moving parts.
GENERAL INFORMATION. THE “MS” SERIES OF MODY'S SUBMERSIBLE SEWAGE PUMPS ARE PRIMARILY DESIGNED FOR HANDLING SEWAGE, SLUDGE, SLURRIES, WASTEWATER AND LIQUID MANURE. THEY CAN ALSO BE USED FOR HANDLING STORMWATER DRAINAGE WITH HIGH SOLIDS CONTENT. THE SERVICE LIFE OF A SUBMERSIBLE PUMP PRIMARILY HINGES ON TWO ASPECTS: THE DEPENDABILITY OF THE SEALING SYSTEM AND THE WEAR RESISTANCE OF THE PUMP ITSELF.
G] ELECTRICAL INFORMATION : MOTORS ARE DESIGNED TO OPERATE ON SINGLE VOLTAGE AND FREQUENCY. MAXIMUM DEVIATION IN VOLTAGE ALLOWED IS -/+ 6% AND FREQUENCY -/+ 3%. CHECK NAME PLATE FOR OPERATING VOLTAGE AND FREQUENCY. DESIGN PARAMETERS : • • • • • LOWEST LIQUID LEVEL SHOULD BE 0.2 MTRS (8”) ABOVE PUMP CASING. THE MAXIMUM SUBMERGENCE RECCOMENDED IS 15 METRES.(50’) THE SPECIFIC GRAVITY OF THE PUMPED FLUID SHOULD NOT EXCEED 1.1. MAXIMUM FLUID TEMPERATURE IS 40 DEG. CELSUIS.
HRC FUSE RECOMMENDED MAINS VOLTAGE AT SITE MS 6152 220 380 415 460 60 AMPS 40AMPS 30 AMPS 30 AMPS VOLTS VOLTS VOLTS VOLTS 3 3 3 3 PHASE PHASE PHASE PHASE MS 6202 70 50 40 40 AMPS AMPS AMPS AMPS TROUBLE GUIDE CAUSE PUMP DOES NOT START 1.FUSES BLOWN. 2.CABLE DAMAGED 3.NO POWER. 4.BLOCKED IMPELLER. 5.STATOR WINDING BURNT. REMEDY 1.REPLACE FUSES 2.SHORTEN/REPLACE CABLE 3.CHECK POWER SUPPLY 4.CLEAN BOTTOM PARTS. 5.REPLACE STATOR. 1.BLOCKED IMPELLER. 2.IMPELLER ROT.WRONG PUMP STARTS BUT STOPS. 3.
MOTOR PROTECTION IT IS ESSENTIAL THAT THE PUMP BE USED WITH A STARTER AND PREFERABLY A PANEL BOARD. PANEL BOARDS INCORPORATING ALL PROTECTIVE DEVICES ARE AVAILABLE WITH US. THE FULL LOAD AMPERE RATINGS OF THE TWO MODELS ARE AS PER TABLE BELOW. THE OVERLOAD RELAY IN THE STARTER SHOULD CHOSEN ACCORDINGLY AND AMPERES SET AT THE FULL LOAD SETTING FOR THE PARTICULAR MODEL OF THE PUMP. (DETAILS BELOW ARE FOR 230/460 VOLT PUMPS.
GENERAL OVERHAUL AND OIL CHECK. (THIS APPLIES TO BOTH MODELS) TO CARRY OUT A GENERAL OVERHAUL, IT IS ESSENTIAL THAT A COMPLETE SET OF TOOLS BE AVAILABLE. DIS-ASSEMBLY (REFER DRG.NO.MS/827 SHEET 1 & 2) AT END OF MANUAL) • IT IS MANDATORY THAT ALL "O" RINGS BE REPLACED WHENEVER A PUMP IS OVERHAULED OR DISMANTLED. UNDER NO CIRCUMSTANCES SHOULD OLD "O" RINGS BE USED, EVEN IF THEY SEEM O.K. BE CAREFUL NOT TO SCRATCH SEALING SURFACES. ALWAYS GREASE NEW “O” RINGS BEFORE INSTALLATION. • ALWAYS ISOLATE OVERHAUL.
RE- ASSEMBLY OF THE PUMPSET. THE PUMP CAN BE RE-ASSEMBLED BY REVERSING THE ABOVE PROCEDURE. PLEASE HOWEVER NOTE THE FOLLOWING: • • ALWAYS REPLACE ELASTOMER ELEMENTS. REPLACE LOCK WASHER DURING RE–ASSEMBLY. OIL SPECIFICATIONS A) EXXON UNIVOLT 61 B) SHELL TELLUS 29. C) CHEVRON SUPERLA FDA APPROVED # 10 PLEASE NOTE THE SEAL CHAMBER CONTAINS APPROX. 6 LITRES OF OIL.
RECOMMENDED SPARES FOR TWO YEARS OPERATION SR. NO. 1 2 3 4 5 6 7 8 9 PART NO. 535-026-00 375-015-66 260-023-66 260-024-66 020-011-07 020-017-07 300-103-01 300-101-01 720-008-80 DESCRIPTION MECHANICAL SEAL “O” RING SET CABLE GROMMET CABLE LEAD GROMMET UPPER BEARING LOWER BEARING IMPELLER (MS 6152) IMPELLER (MS 6202) WEAR RING QTY.
PUMP MODEL MS-6152 D.NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 PART NO.
PUMP MODEL MS-6152 D.NO. 50 51 52 53a 53b 54 55a 55b 56 57 58 59 60 61 62 63 64a 64b 65 66 67 68 69 PART NO. 227-008-21 662-003-01 230-006-45 660-061-00 260-040-66 260-023-66 600-030-40 260-051-66 260-024-66 380-012-66 380-009-66 235-006-45 380-812-66 650-046-21 370-006-21 700-004-21 085-010-01 065-016-79 065-018-79 525-007-40 635-009-21 430-019-45 650-011-21 375-015-66 VER 1.
PUMP MODEL MS-6202 D.NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 PART NO.
PUMP MODEL MS-6202 D.NO. 50 51 52 53a 53b 54 55a 55b 56 57 58 59 60 61 62 63 64a 64b 65 66 67 68 69 PART NO. 227-008-21 662-003-01 230-006-45 660-061-00 260-040-66 260-064-66 600-030-40 260-024-66 260-024-66 380-012-66 380-009-66 235-006-01 380-812-66 650-046-21 370-006-21 700-004-21 085-010-01 065-017-79 065-031-79 525-007-40 635-009-21 430-019-45 650-011-21 375-015-66 VER 1.
LIMITED WARRANTY On Behalf of Mody Industries Pvt. Ltd. (manufacturer) we warrant to our immediate customer and to the ultimate consumer that products of our manufacture will be free of defects in material and workmanship under normal use and service for the following time periods, when installed and maintained in accordance with our instructions. PUMPS: One (1) year from date of installation or (18) months from date of shipment, whichever occurs first.
